overheating SATURN ION 2007 Owners Manual

Page 154 of 440

To use the outlet, remove the cover. When not in
use, always cover the outlet with the protective cap.
Notice:Leaving electrical equipment on for
extended periods will drain the battery.
Always turn off electrical equipment when not
in use and do not plug in equipment that
exceeds the maximum 15 ampere rating.
Certain electrical accessories may not be
compatible with the accessory power outlet and
could result in blown vehicle or adapter fuses.
If you experience a problem, see your retailer for
additional information on the accessory
power outlet.
Notice:Adding any electrical equipment to
your vehicle may damage it or keep other
components from working as they should.
The repairs would not be covered by your
warranty. Check with your retailer before
adding electrical equipment.
Notice:Improper use of the power outlet can
cause damage not covered by your warranty.
Do not hang any type of accessory or
accessory bracket from the plug because the
power outlets are designed for accessory
power plugs only.Ashtray(s) and Cigarette Lighter
Your vehicle may have an ashtray and cigarette
lighter. To use the lighter, just push it in all the way
and let go. When it is ready for use, it will pop
back out by itself.
Notice:Holding a cigarette lighter in while it
is heating will not allow the lighter to back
away from the heating element when it is hot.
Damage from overheating may occur to the
lighter or heating element, or a fuse could be
blown. Do not hold a cigarette lighter in
while it is heating. Do not use equipment
exceeding maximum amperage rating of
15 amperes.
To remove the ashtray, lift it straight up. To
reinstall it, press the ashtray down rmly until it is
fully seated.
Notice:If you put papers, pins, or other
ammable items in the ashtray, hot cigarettes
or other smoking materials could ignite
them and possibly damage your vehicle.
Never put ammable items in the ashtray.
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Page 173 of 440

Engine Coolant Temperature Gage
This gage measures the
temperature of the
vehicle’s engine coolant.
If the pointer moves into the shaded area, your
engine is too hot, the CHK GAGE message
will appear and a chime will sound to alert you to
the engine coolant temperature gage. See
Check Gage Message on page 184for more
information. If you have been operating your
vehicle under normal driving conditions, you should
pull off the road and stop your vehicle, be sure
the air conditioning is off, let the engine idle for a
few minutes, then turn off the engine.On vehicles with the 2.2L engine, under severe
conditions – hot ambient temperature, steep
grades and towing – your vehicle may experience
more transaxle shifting to avoid engine coolant
overheating. This is temporary and normal under
these conditions. This does not require engine
or transaxle service.
If your engine control system detects a failure in
the engine coolant temperature circuit, the
malfunction indicator lamp light will come on. The
coolant gage may read all the way hot or cold.
The engine cooling fan will be turned on to protect
the engine and transaxle. SeeMalfunction
Indicator Lamp on page 174for more information.
Notice:Driving with the engine coolant
temperature gage indicator in the shaded area
could cause your vehicle to overheat. Your
vehicle could be damaged, and it might not be
covered by your warranty. Never drive with
the engine coolant temperature gage indicator
in the shaded area.
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Page 183 of 440

Cruise Control Message
The CRUISE message
is displayed briey when
your cruise control
system has been
activated, or set to a
desired speed.
SeeCruise Control on page 147for more
information.
Transaxle Fluid Hot Message
If the TRANS HOT
message is displayed,
the automatic transaxle
uid may be
overheating.
SeeEngine Overheating on page 297for more
information.
Change Engine Oil Message
When the CHG OIL
message is displayed, it
means that service is
required for your
vehicle.
SeeScheduled Maintenance on page 391and
Engine Oil on page 283for more information.
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Page 184 of 440

Check Gage Message
If the CHK GAGE
message is displayed,
the engine coolant
may be overheated.
A chime will also sound
to alert you to this
message.
If this message is displayed, check your engine
coolant temperature gage. If the needle is in
the red area, your engine may be overheating.
SeeEngine Coolant Temperature Gage on
page 173andEngine Overheating on page 297
for more information.
Notice:Driving with either the CHK GAGE
message or the COOLANT message displayed
in the message center and the Engine
Coolant Temperature Gage on your instrument
panel in the red zone could cause your
vehicle to overheat. SeeEngine Overheating
on page 297. Your vehicle could be damaged
and the damages might not be covered by your
warranty.
Power Steering Message
If the PWR STR
message is displayed,
a problem has been
detected with the
electric power steering.
If you suspect electric power steering problems
and/or the PWR STR message is on, see
your retailer for service and repair.
Trunk Ajar Warning Message
When the TRUNK
message is displayed, it
means the trunk lid is
not fully closed.
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Page 264 of 440

Making Turns
Notice:Making very sharp turns while
trailering could cause the trailer to come in
contact with the vehicle. Your vehicle could be
damaged. Avoid making very sharp turns
while trailering.
When you are turning with a trailer, make wider
turns than normal. Do this so your trailer will
not strike soft shoulders, curbs, road signs, trees
or other objects. Avoid jerky or sudden
maneuvers. Signal well in advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle may need a
different turn signal asher and/or extra wiring.
See your retailer if you need information.
The arrows on your instrument panel will ash
whenever you signal a turn or lane change.
Properly hooked up, the trailer lamps will also
ash, telling other drivers you are about to turn,
change lanes or stop.When towing a trailer, the arrows on your
instrument panel will ash for turns even if the bulbs
on the trailer are burned out. Thus, you may think
drivers behind you are seeing your signal when
they are not. It’s important to check occasionally to
be sure the trailer bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous
grades exceeding 6 miles (9.6 km). Extended,
higher than normal engine and transaxle
temperatures may result and damage your
vehicle. Frequent stops are very important to
allow the engine and transaxle to cool.
Reduce speed and shift to a lower gear before
you start down a long or steep downgrade. If you
do not shift down, you might have to use your
brakes so much that they would get hot and
no longer work well.
On a long uphill grade, shift down and reduce
your speed to around 45 mph (70 km/h) to reduce
the possibility of the engine and the transaxle
overheating. If your engine does overheat,
seeEngine Overheating on page 297.
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Page 266 of 440

Maintenance When Trailer Towing
Your vehicle will need service more often when
you are pulling a trailer. SeeScheduled
Maintenance on page 391for more information.
Things that are especially important in trailer
operation are automatic transaxle uid (don’t
overll), engine oil, axle lubricant, drive belt,
cooling system and brake system. Each of these
is covered in this manual, and the Index will
help you nd them quickly. If you are trailering,
it’s a good idea to review this information
before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat
during severe operating conditions. SeeEngine
Overheating on page 297.
Changing a Tire When Trailer Towing
If you get a at tire while towing a trailer, be
sure to secure the trailer and disconnect it from
the vehicle before changing the tire.
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Page 267 of 440

Service........................................................ 270
Accessories and Modications................... 270
California Proposition 65 Warning.............. 271
Doing Your Own Service Work.................. 271
Adding Equipment to the Outside of
Your Vehicle.......................................... 272
Fuel............................................................. 272
Gasoline Octane........................................ 272
Gasoline Specications.............................. 273
California Fuel........................................... 273
Additives................................................... 273
Fuels in Foreign Countries........................ 274
Filling the Tank......................................... 275
Filling a Portable Fuel Container............... 277
Checking Things Under the Hood.............. 278
Hood Release........................................... 279
Engine Compartment Overview.................. 280
Engine Oil................................................. 283
Engine Oil Life System.............................. 288
Engine Air Cleaner/Filter............................ 290
Automatic Transaxle Fluid......................... 292
Manual Transaxle Fluid............................. 293
Hydraulic Clutch........................................ 293Engine Coolant.......................................... 293
Coolant Surge Tank Pressure Cap............ 297
Engine Overheating................................... 297
Cooling System......................................... 300
Windshield Washer Fluid........................... 307
Brakes...................................................... 308
Battery...................................................... 311
Jump Starting............................................ 312
Headlamp Aiming........................................ 318
Bulb Replacement....................................... 318
Halogen Bulbs........................................... 318
Headlamps (Coupe)................................... 319
Headlamps (Sedan)................................... 320
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Coupe).............. 322
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Sedan).............. 323
Center High-Mounted
Stoplamp (CHMSL)................................ 324
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 324
License Plate Lamp................................... 326
Replacement Bulbs................................... 326
Section 5 Service and Appearance Care
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Page 293 of 440

Manual Transaxle Fluid
It is not necessary to check the transaxle uid level.
A transaxle uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to your
retailer’s service department and have it repaired
as soon as possible. SeeRecommended Fluids
and Lubricants on page 402for the proper uid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 308for more information.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs
rst, if you add only DEX-COOL
®extended
life coolant.The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 297.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to
−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core, or
radiator corrosion. In addition, the engine
coolant may require changing sooner, at the
rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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Page 297 of 440

Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly
installed, coolant loss and possible engine
damage may occur. Be sure the cap is properly
and tightly secured.
If you replace your coolant surge tank pressure
cap, a Saturn cap is required.
Engine Overheating
You will nd a coolant temperature gage on your
vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 173for more
information.You also have a check gage message and a
transaxle uid hot message. SeeCheck Gage
Message on page 184andTransaxle Fluid
Hot Message on page 183.
Notice:Driving with the CHK GAGE message
displayed in the message center and the
Engine Coolant Temperature Gage on your
instrument panel in the red zone could cause
your vehicle to overheat. Your vehicle could
be damaged and the damages might not
be covered by your warranty.
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Page 301 of 440

{CAUTION:
Heater and radiator hoses, and other
engine parts, can be very hot. Do not
touch them. If you do, you can be burned.
Do not run the engine if there is a leak.
If you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fan
is running. If the engine is overheating, the
fan should be running. If it is not, your vehicle
needs service. Turn off the engine.Notice:Engine damage from running your
engine without coolant is not covered by
your warranty.
Notice:Using coolant other than DEX-COOL®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant could require changing sooner, at
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would
not be covered by your warranty. Always
use DEX-COOL
®(silicate-free) coolant in
your vehicle.
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