coolant level SATURN L-SERIES 2004 Owners Manual

Engine Coolant Temperature Gage
This gage measures the
temperature of the
vehicle’s engine. If the
indicator needle moves
into the shaded area, the
engine is too hot. A
temperature indicator light
will turn on and a chime
will sound.
If you have been operating your vehicle under normal
driving conditions, and the temperature indicator
light comes on, you should pull off the road, stop your
vehicle and turn off the engine as soon as possible.
Low Coolant Warning Light
This light comes on briey
when you turn your
ignition on.
If this light comes on and stays on, the coolant level in
your vehicle is low. If the light is on along with an
overheat warning, you may have a serious overheating
problem. SeeEngine Coolant Temperature Gage on
page 3-33.
Notice:Driving with the low coolant warning light
on could cause your vehicle to overheat. See
“Engine Overheating” underEngine Coolant on
page 5-23. Your vehicle could be damaged and the
damages might not be covered by your warranty.
SeeEngine Coolant on page 5-23for information
on what to do. Your vehicle should be serviced as soon
as possible.
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Automatic Transaxle Fluid
It is not necessary to check the transaxle uid level. A
transaxle uid leak is the only reason for uid loss.
If a leak occurs, take the vehicle to retailer’s service
department and have it repaired as soon as possible.
You may also have your uid level checked by your
retailer or service center when you have your oil
changed.
Change both the uid and lter every 50,000 miles
(83 000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
Notice:Use of automatic transaxle uid labeled
other than DEXRON
®-III may damage your vehicle,
and the damages may not be covered by your
warranty. Always use DEXRON
®-III labeled automatic
transaxle uid.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 100,000 miles
(166 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
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Checking Coolant
The surge tank is located
on the driver”s side of the
engine compartment.
SeeEngine Compartment
Overview on page 5-12
for more information
on location.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. Never turn the surge tank pressure
cap — even a little — when the engine and
radiator are hot.The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the Cold
line (surge tank seam). When your engine is warm,
the level should be at the Cold line or a little higher.
If the low coolant light comes on and stays on, it means
you’re low on engine coolant. SeeLow Coolant
Warning Light on page 3-33.
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Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixtureat the surge tank, but only when the
engine is cool. SeeEngine Overheating on page 5-26
for instructions on “How to Add Coolant to the Coolant
Surge Tank.”
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight.
Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
If you replace your coolant surge tank pressure cap, a
Saturn cap is required.
Engine Overheating
You will nd a coolant temperature gage and a coolant
temperature warning light on your vehicle’s instrument
panel. SeeEngine Coolant Temperature Gage on
page 3-33andEngine Coolant Temperature Warning
Light on page 3-32. You will also nd a low coolant level
warning light on your vehicle’s instrument panel. See
Low Coolant Warning Light on page 3-33.
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Cooling System
When you decide it is safe to lift the hood, here is what
you will see:
A. Coolant Surge Tank with Pressure Cap
B. Electric Engine Fan{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling, do
not do anything else until it cools down. The vehicle
should be parked on a level surface.
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The coolant level should be at the COLD line (surge
tank seam). If it is not, you may have a leak at the
radiator hoses, heater hoses, radiator, water pump or
somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they are not, your vehicle needs service.
Turn off the engine.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
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How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
If you have not found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level isn’t at the FULL COLD mark, add a
50/50 mixture ofclean, drinkable waterand DEX-COOL
®
coolant at the coolant surge tank, but be sure the
cooling system, including the coolant surge tank
pressure cap, is cool before you do it. SeeEngine
Coolant on page 5-23for more information.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap — even a little — they
can come out at high speed.
CAUTION: (Continued)
CAUTION: (Continued)
Never turn the cap when the cooling system,
including the coolant surge tank pressure cap,
is hot. Wait for the cooling system and coolant
surge tank pressure cap to cool if you ever
have to turn the pressure cap.
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1. You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot. Turn the pressure cap slowly
counterclockwise (left) about one-quarter of a
turn. If you hear a hiss, wait for that to stop. This
will allow any pressure still left to be vented out the
discharge hose.
2. Then keep turning the pressure cap slowly, and
remove it.
3. Fill the coolant surge tank with the proper
DEX-COOL
®coolant mixture, to the COLD line.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
to the coolant surge tank until the level reaches the
COLD line.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight.
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Check the level in the surge tank when the cooling
system has cooled down. If the coolant is not at the
proper level, repeat Steps 1 through 3 and reinstall the
pressure cap. If the coolant isn’t at the proper level when
the system cools down again, see your retailer.
Power Steering Fluid
The power steering uid reservoir is located toward the
front of the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering uid
unless you suspect there is a leak in the system or
you hear an unusual noise. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired. SeeEngine Compartment Overview
on page 5-12for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then remove
the cap again and look at the uid level on the dipstick.
The level should be at the “C” mark. If necessary, add
only enough uid to bring the level up to the mark.
What to Use
To determine what kind of uid to use, see
Recommended Fluids and Lubricants on page 6-12.
Always use the proper uid. Failure to use the proper
uid can cause leaks and damage hoses and seals.
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Fuses Usage
INJ Fuel Injectors (2.2L L4 (L61))
BACK-UP/TURNBackup Lamps, Coolant Level
Switch
BRAKE Brake Lamps
FUEL PUMP Fuel Pump Relay
IGN 0Park Neutral Position Switch,
Powertrain Control Module
CRUISE SW Cruise Control Switch
CONTROLS
IGN 1Cooling Fan Control Module,
Powertrain Control Module,
Transaxle (2.2L L4 (L61)),
Transaxle Control Module
(3.0L V6 (L81))
IGN 1Instrument Cluster, Coolant Level
Switch, Air Bag, Electronic
PRND321
BCM/CLUSTERBody Control Module, Instrument
Cluster, Dimmer SwitchFuses Usage
PARK LAMPFront Park Lamps, Taillamps, Front
Marker Lamps, Rear Marker Lamps,
License Lamps, Radio Display
Lights, I/P Cluster Backlighting, I/P
Dimmer, Cigar Lighter Ring, Ashtray
Light, PRND321 Light, Climate
Control Switch Backlighting
HAZARDHazard Flasher, HBTT (Headlamp
HI Beam Indicator), I/P Cluster
REAR DEFOG Rear Window Defogger
RADIO/ON-STARAudio System, OnStar
®, Rear Seat
DVD (Option)
CD/DLCAudio, Data Link Connector, (DLC),
Rear Seat DVD (Option)
ING 3Cruise Clutch Switch, Emissions
Controls, Air Conditioner Relay,
Heated Oxygen Sensor
ENG CNTL 1 3.0L V6 (L81) Engine
ENG CNTL 2 3.0L V6 (L81) Engine
ENG CNTL 3 3.0L V6 (L81) Engine
A/C DIODE Air Conditioner Diode
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