maintenance schedule SATURN L-SERIES 2004 Owners Manual

Page 1 of 386

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-3
Rear Seats
............................................... 1-8
Safety Belts
.............................................1-11
Child Restraints
.......................................1-35
Air Bag Systems
......................................1-62
Restraint System Check
............................1-72
Features and Controls..................................... 2-1
Keys
........................................................ 2-3
Doors and Locks
....................................... 2-9
Windows
.................................................2-16
Theft-Deterrent Systems
............................2-18
Starting and Operating Your Vehicle
...........2-19
Mirrors
....................................................2-33
OnStar
®System
......................................2-40
Storage Areas
.........................................2-41
Sunroof
..................................................2-45
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-17
Warning Lights, Gages, and Indicators
........3-25
Audio System(s)
.......................................3-41Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-32
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-10
Bulb Replacement
....................................5-46
Windshield Wiper Blade Replacement
.........5-53
Tires
......................................................5-54
Appearance Care
.....................................5-82
Vehicle Identication
.................................5-90
Electrical System
......................................5-91
Capacities and Specications
.....................5-98
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-9
Index................................................................ 1
2004 Saturn L-Series Owner ManualM
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Page 150 of 386

Outlet Adjustment
Use the louvers located on the air outlets to change the
direction of the airow.
Operation Tips

Clear away any ice, snow or leaves from the air
inlets at the base of the vehicle that may block
the ow of air into your vehicle.
Use of non-GM approved hood deectors may
adversely affect the performance of the system.
Keep the path under the front seats clear of objects
to help circulate the air inside of your vehicle more
effectively.
Passenger Compartment Air Filter
Your vehicle may be equipped with a passenger
compartment air lter. It is located underneath the hood
just below the windshield wiper arm on the passenger’s
side of the vehicle.
The lter traps most of the pollen from air entering the
Climate Control System. Like your engine’s air
cleaner/lter, it may need to be changed periodically to
insure system performance. For information on how
often to change the passenger compartment air
lter, seeScheduled Maintenance on page 6-4.For the type of lter to use, seeNormal Maintenance
Replacement Parts on page 6-13.
To change the passenger compartment air lter, use the
following steps:
1. Open the hood. Locate the passenger compartment
air ler access panel.
2. Peel back the hood weatherstrip from the
passenger’s side of the vehicle halfway to center.
3. Use a tool to open the passenger compartment air
lter access door.
4. Remove any leaves or other debris from the
lter area.
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Page 163 of 386

Oil Pressure Light
If you have a low engine
oil pressure problem, this
light will stay on after
you start your engine, or
come on when you
are driving. This indicates
that your engine is not
receiving enough oil.
The engine could be low on oil, or could have some
other oil problem. Have it xed immediately.
The oil light may also come on when the ignition is on
but the engine is not running, the light will come on as a
test to show you it is working, but the light will go out
when you turn the ignition to START. If it doesn’t come
on with the ignition on, you may have a problem with
the fuse or bulb. Have it xed right away.{CAUTION:
Do not keep driving if the oil pressure is low. If
you do, your engine can become so hot that it
catches re. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:Lack of proper engine oil maintenance may
damage the engine. The repairs would not be
covered by your warranty. Always follow the
maintenance schedule in this manual for changing
engine oil.
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Page 164 of 386

Change Engine Oil Light
If this light comes on and
stays on, it means that
service is required for your
vehicle.
SeeScheduled Maintenance on page 6-4 Engine Oil on
page 5-16for more information.
Security Light
Your vehicle is equipped
with a Passlock®
theft-deterrent system.
With this system, the
security light will ash as
you open the door if
your ignition is off.
For more information, seePasslock
®on page 2-18.
Reduced Engine Power Light
This light will come on
briey when you start the
engine.
This light is displayed when a noticeable reduction in
the vehicle’s performance may occur. Stop the vehicle
and turn off the ignition. Wait for 10 seconds and restart
your vehicle. This may correct the condition.
The vehicle may be driven at a reduced speed when
the reduced engine power light is on but acceleration
and speed may be reduced. The performance may
be reduced until the next time you drive your vehicle. If
this light stays on, see your retailer as soon as
possible for diagnosis and repair.
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Page 246 of 386

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
information. Things that are especially important in
trailer operation are automatic transaxle uid (do not
overll), engine oil, axle lubricant, drive belt, cooling
system and brake system. Each of these is covered in
this manual, and the Index will help you nd them
quickly. If you’re trailering, it’s a good idea to review this
information before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-26.
4-46
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Page 299 of 386

Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected at least
twice a year for wear or cracking. See “Windshield
Wipers, Blade Check” underScheduled Maintenance on
page 6-4for more information.
Replacement blades come in different types and are
removed in different ways. For proper type and length,
seeNormal Maintenance Replacement Parts on
page 6-13. Here’s how to remove the wiper blades:
1. Turn on the wipers to the low wipe setting.
2. Turn off the ignition while the wipers are at the
outer positions of the wiper pattern. The blades
are more accessible for removal/replacement while
in this position.
3. Pull the windshield wiper arm away from the
windshield.4. While holding the wiper arm away from the glass,
push the release clip from under the blade
connecting point and pull the old blade assembly
down toward the glass to remove it from the
wiper arm.
5. Push the new wiper blade securely on the wiper
arm until you hear the release clip “click” into
place.
5-53
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Page 308 of 386

When to Check
Check your tires once a month or more.
Don’t forget your compact spare tire. It should be at
60 psi (420 kPa).
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can’t tell if your tires are properly inated
simply by looking at them. Radial tires may look
properly inated even when they’re underinated. Check
the tire’s ination pressure when the tires are cold.
Cold means your vehicle has been sitting for at least
three hours or driven no more than 1 mile (1.6 km).
Remove the valve cap from the tire valve stem. Press
the tire gage rmly onto the valve to get a pressure
measurement. If the cold tire ination pressure matches
the recommended pressure on the Tire and Loading
Information label, no further adjustment is necessary. If
the ination pressure is low, add air until you reach
the recommended amount.
If you overll the tire, release air by pushing on the
metal stem in the center of the tire valve. Recheck the
tire pressure with the tire gage.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and moisture.
Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-64andWheel Replacement
on page 5-67for more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The rst rotation
is the most important. SeeScheduled Maintenance
on page 6-4for scheduled rotation intervals.
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Page 309 of 386

When rotating your tires, always use the correct rotation
pattern shown here.
Don’t include the compact spare tire in your tire rotation.
If you are towing your Saturn vehicle with all four
wheels on the ground, the transaxle and tire
maintenance should be scheduled by mileage
accumulated through both driving and towing, not to
driven (odometer) mileage. Tire wear will reect actual
“rolling” mileage and may be greater than expected
for the current odometer mileage.
After the tires have been rotated, adjust the front and
rear ination pressures as shown on the Tire-Loading
Information label. Make certain that all wheel bolts
are properly tightened. See “Wheel Bolt Torque” under
Capacities and Specications on page 5-98.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel bolts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a cloth or a
paper towel to do this; but be sure to use a
scraper or wire brush later, if you need to, to
get all the rust or dirt off. See “Changing a Flat
Tire” in the Index.
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Page 345 of 386

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month...................................6-9
At Least Once a Year...................................6-10
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-13
Engine Drive Belt Routing..............................6-14
Maintenance Record.....................................6-15
Section 6 Maintenance Schedule
6-1
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at Saturn want to help you keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive very short distances only
a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your Saturn retailer.
6-2
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