service SATURN OUTLOOK 2007 Repair Manual

Buying New Tires...................................... 440
Different Size Tires and Wheels................ 442
Uniform Tire Quality Grading..................... 442
Wheel Alignment and Tire Balance............ 444
Wheel Replacement.................................. 444
Tire Chains............................................... 445
If a Tire Goes Flat.................................... 446
Changing a Flat Tire................................. 447
Removing the Spare Tire and Tools.......... 448
Removing the Flat Tire and Installing
the Spare Tire....................................... 451
Secondary Latch System........................... 456
Storing a Flat or Spare Tire and Tools...... 459
Compact Spare Tire.................................. 463
Appearance Care........................................ 464
Cleaning the Inside of Your Vehicle.......... 464
Fabric/Carpet............................................. 465
Leather...................................................... 466
Instrument Panel, Vinyl, and Other
Plastic Surfaces..................................... 467
Care of Safety Belts.................................. 467
Weatherstrips............................................ 467
Washing Your Vehicle............................... 468
Cleaning Exterior Lamps/Lenses................ 468Finish Care............................................... 468
Windshield, Backglass, and
Wiper Blades.......................................... 469
Aluminum or Chrome-Plated
Wheels and Trim................................... 470
Tires......................................................... 471
Sheet Metal Damage................................. 471
Finish Damage.......................................... 471
Underbody Maintenance............................ 472
Chemical Paint Spotting............................ 472
Vehicle Care/Appearance Materials............ 473
Vehicle Identication.................................. 474
Vehicle Identication Number (VIN)........... 474
Service Parts Identication Label............... 474
Electrical System........................................ 475
High Voltage Devices and Wiring.............. 475
Add-On Electrical Equipment..................... 475
Windshield Wiper Fuses............................ 475
Power Windows and Other
Power Options....................................... 476
Fuses and Circuit Breakers....................... 476
Instrument Panel Fuse Block..................... 476
Underhood Fuse Block.............................. 479
Capacities and Specications.................... 483
Section 5 Service and Appearance Care
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Service
Your dealer/retailer knows your vehicle best and
wants you to be happy with it. We hope you will go
to your dealer/retailer for all your service needs.
You will get genuine Saturn parts and
Saturn-trained and supported service people.
We hope you will want to keep your Saturn vehicle
all Saturn. Genuine Saturn parts have one of
these marks.
Accessories and Modications
When you add non-Saturn accessories to your
vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags,
braking, stability, ride and handling, emissions
systems, aerodynamics, durability, and electronic
systems like anti-lock brakes, traction control,
and stability control. Some of these accessories
may even cause malfunction or damage not
covered by warranty.
Saturn accessories are designed to complement
and function with other systems on your vehicle.
Your Saturn retailer can accessorize your vehicle
using genuine Saturn accessories. When you go to
your Saturn retailer and ask for Saturn accessories,
you will know that Saturn-trained and supported
service technicians will perform the work using
genuine Saturn accessories.
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California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Engine exhaust, many parts and
systems (including some inside the vehicle), many
uids, and some component wear by-products
contain and/or emit these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt any
vehicle maintenance task.
CAUTION: (Continued)
CAUTION: (Continued)

Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work,
you should use the proper service manual. It
tells you much more about how to service your
vehicle than this manual can. To order the proper
service manual, seeService Publications
Ordering Information on page 518.
Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 91.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 500.
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Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your
vehicle can affect the airow around it. This can
cause wind noise and can affect fuel economy and
windshield washer performance. Check with
your dealer/retailer before adding equipment to the
outside of your vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of your vehicle. To
help keep the engine clean and maintain optimum
vehicle performance, we recommend the use of
gasoline advertised as TOP TIER Detergent
Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. For best performance
or trailer towing, you could choose to use middle
grade 89 octane unleaded gasoline. If the octane
rating is less than 87, you might notice an audible
knocking noise when you drive, commonly referred
to as spark knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible. If
you are using gasoline rated at 87 octane or higher
and you hear heavy knocking, the engine needs
service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 or 3.511 in Canada. Some
gasolines contain an octane-enhancing additive
called methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend against the
use of gasolines containing MMT. SeeAdditives
on page 380for additional information.
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Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant where you
buy gasoline whether the fuel contains MMT.
We recommend against the use of such gasolines.
Fuels containing MMT can reduce the life of
spark plugs and the performance of the emission
control system could be affected. The malfunction
indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be
hard to nd. Never use leaded gasoline or any other
fuel not recommended in the previous text on fuel.
Costly repairs caused by use of improper fuel would
not be covered by your warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business
in the country where you will be driving.
Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter the
vehicle while pumping fuel. Keep children
away from the fuel pump; never let
children pump fuel.
The tethered fuel cap is located behind a hinged
fuel door on the driver’s side of the vehicle.
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If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both provide
easier cold starting and better protection for
the engine at extremely low temperatures.
Engine Oil Additives
Do not add anything to the oil. The recommended
oils with the starburst symbol that meet GM
Standard GM6094M are all you need for good
performance and engine protection.
Engine Oil Life System
When to Change Engine Oil
Your vehicle has a computer system that lets you
know when to change the engine oil and lter.
This is based on engine revolutions and engine
temperature, and not on mileage. Based on driving
conditions, the mileage at which an oil change
will be indicated can vary considerably. For the oil
life system to work properly, you must reset the
system every time the oil is changed.When the system has calculated that oil life has
been diminished, it will indicate that an oil change
is necessary. A CHANGE ENGINE OIL SOON
message will come on. Change the oil as soon as
possible within the next 600 miles (1 000 km). It
is possible that, if you are driving under the
best conditions, the oil life system might not
indicate that an oil change is necessary for over a
year. However, the engine oil and lter must be
changed at least once a year and at this time the
system must be reset. Your dealer/retailer has
trained service people who will perform this work
using genuine parts and reset the system. It is
also important to check the oil regularly and keep
it at the proper level.
If the system is ever reset accidentally, you must
change the oil at 3,000 miles (5 000 km) since
your last oil change. Remember to reset the oil life
system whenever the oil is changed.
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What to Do with Used Oil
Used engine oil contains certain elements that can
be unhealthy for your skin and could even
cause cancer. Do not let used oil stay on your
skin for very long. Clean your skin and nails with
soap and water, or a good hand cleaner. Wash
or properly dispose of clothing or rags containing
used engine oil. See the manufacturer’s
warnings about the use and disposal of oil
products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil
from the lter before disposal. Never dispose of oil
by putting it in the trash, pouring it on the
ground, into sewers, or into streams or bodies of
water. Instead, recycle it by taking it to a place
that collects used oil. If you have a problem
properly disposing of used oil, ask your
dealer/retailer, a service station, or a local
recycling center for help.
Engine Air Cleaner/Filter
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace it at the rst oil change after
each 50,000 mile (83 000 km) interval. See
Scheduled Maintenance on page 488for more
information. If you are driving in dusty/dirty
conditions, inspect the lter at each engine oil
change.
SeeEngine Compartment Overview on page 386
for the location of the engine air cleaner/lter.
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Automatic Transmission Fluid
When to Check and Change Automatic
Transmission Fluid
A good time to check the automatic transmission
uid level is when the engine oil is changed.
Change the uid at the intervals listed inAdditional
Required Services on page 491, and be sure to
use the transmission uid listed inRecommended
Fluids and Lubricants on page 497.
How to Check Automatic Transmission
Fluid
Because this operation can be a little difficult, you
may choose to have this done at the dealer/retailer
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading
on the dipstick.Notice:Too much or too little uid can
damage your transmission. Too much can
mean that some of the uid could come out
and fall on hot engine parts or exhaust system
parts, starting a re. Too little uid could
cause the transmission to overheat. Be sure to
get an accurate reading if you check your
transmission uid.
Wait at least 30 minutes before checking the
transmission uid level if you have been driving:
When outside temperatures are above
90°F (32°C).
At high speed for quite a while.
In heavy traffic — especially in hot weather.
While pulling a trailer.
To get the right reading, the uid should be at
normal operating temperature, which is 180°F to
200°F (82°C to 93°C).
Get the vehicle warmed up by driving about
15 miles (24 km) when outside temperatures are
above 50°F (10°C). If it is colder than 50°F (10°C),
you may have to drive longer.
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Notice:Using coolant other than DEX-COOL®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant may require changing sooner, at
the rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
What to Use
Use a mixture of one-half clean, drinkable water
and one-half DEX-COOL®coolant which will
not damage aluminum parts. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:If you use an improper coolant
mixture, your engine could overheat and be
badly damaged. The repair cost would not be
covered by your warranty. Too much water
in the mixture can freeze and crack the engine,
radiator, heater core, and other parts.
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If No Steam Is Coming From Your
Engine
If you get an engine overheat warning but see or
hear no steam, the problem may not be too
serious. Sometimes the engine can get a little too
hot when you:
Climb a long hill on a hot day.
Stop after high-speed driving.
Idle for long periods in traffic.
Tow a trailer.
If you get the overheat warning with no sign of
steam, try this for a minute or so:
1. If your air conditioner is on, turn it off.
2. Turn on your heater to full hot at the highest
fan speed and open the windows as
necessary.
3. If you are in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving — DRIVE (D) or LOW (L).If you no longer have the overheat warning, you
can drive. Just to be safe, drive slower for
about 10 minutes. If the warning does not come
back on, you can drive normally.
If the warning continues, pull over, stop, and park
your vehicle right away.
If there is still no sign of steam, idle the engine for
three minutes while you are parked. If you still
have the warning, turn off the engine and
get everyone out of the vehicle until it cools down.
Also, see “Overheated Engine Protection
Operating Mode” later in this section.
You may decide not to lift the hood but to get
service help right away.
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