key SATURN RELAY 2005 Repair Manual

Maintenance Footnotes
#Lubricate the suspension, steering linkage, transaxle
shift linkage, and the underbody contact points and
linkage.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc. Check parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts,
signs of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, ttings, and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring anchor
and release pawl, hood and door hinges, rear folding
seats, liftgate hinges, fuel door hinge, power sliding door
cable, and sliding door track(s). More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better, and not stick or squeak.
(g)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
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Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-37.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your Saturn retailer for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
The ignition should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Contact your Saturn retailer if service is required.
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication may be obtained from
your retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-22.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherGM Optikleen
®Washer Solvent.
Power Steering
SystemPower Steering Fluid
(Saturn Part No. 21007583 or
GM Part No. U.S. 89021184, in
Canada 89021186).
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474.
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
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Customer Assistance and
Information
Customer Satisfaction Procedure
Your satisfaction and goodwill are important to
your retailer and to Saturn. Together we are committed
to providing our customers with unparalleled service,
before, during and after the purchase of a Saturn
vehicle, for total customer satisfaction. We call this the
Saturn Difference. Normally, any concerns with the
sales transaction or the operation of your vehicle will be
resolved by your retailer’s sales or service departments.
If, for any reason, your ownership experience falls
below your expectations, we suggest you take
the following action:
STEP ONE:Contact the Retail Customer Assistance
Liaison. Any member of the retail management team has
the authority and the desire to resolve your concerns.
Normally, concerns can be quickly resolved at this level.
STEP TWO:Should you need additional assistance,
contact the Saturn Customer Assistance Center by
calling 1-800-553-6000. In Canada, contact the Saturn
Customer Communication Centre at 1-800-263-1999.
A Saturn Customer Assistance Center team member will
handle your call and assist in providing product and
warranty information, the nearest retailer location,roadside assistance, brochures, literature and discuss
any concerns you may have.
We encourage you to call the toll-free number in order
to give your inquiry prompt attention. Please have
the following information available to give the Customer
Assistance Representative:Vehicle Identication Number. This 17-digit number
can be found on the vehicle registration or title, on
the upper driver’s side corner of the dash, or on
your roadside assistance key card.
The name of your selling and servicing retail facility.
Vehicle delivery date and present mileage.
Your daytime and evening phone numbers.
If you wish to write to the Saturn Customer Assistance
Center, our address is:
Saturn Customer Assistance Center
100 Saturn Parkway
Mail Code 371-999-S24 Spring Hill, TN 37174-1500
In Canada, write to:
Saturn Customer Communication Centre
General Motors of Canada Ltd.
1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7
When contacting Saturn, please remember that
your concern will likely be resolved at a retailer’s facility.
That is why we suggest you follow Step One rst if
you have a concern.
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For more details, or to determine your vehicle’s
eligibility, visit your Saturn retailer or call the Saturn
Customer Assistance Center at 1-800-553-6000. Text
telephone (TTY) users, call 1-800-833-6000.
In Canada, customers may call the Saturn Customer
Communication Centre at 1-800-263-1999. TTY users in
Canada may call 1-800-263-3830.
Roadside Assistance Program
For vehicles purchased in the U.S. call 1-800-553-6000
(TTY: 1-800-833-6000).
For vehicles purchased in Canada call 1-800-268-6800.
As the proud owner of a new Saturn vehicle, you are
automatically enrolled in the Saturn Roadside
Assistance Program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Saturn’s Roadside
Assistance toll-free number is staffed by courteous and
capable Roadside Assistance Representatives who
are available 24 hours a day, 365 days a year.We will provide the following services during the
Bumper-to-Bumper warranty period at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles (16 km).
Emergency Tow:Tow to the nearest Saturn
retailer for warranty service or in the event of
a vehicle-disabling accident. Assistance provided
when the vehicle is mired in sand, mud, or snow.
Flat Tire Change:Installation of a spare tire will be
covered at no charge. (The customer is responsible
for the repair or replacement of the tire if not
covered by a warrantable failure.)
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Saturn Retailer Locator Service
7-5
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I
Ignition Positions.............................................2-30
Infants and Young Children, Restraints...............1-46
Ination -- Tire Pressure..................................5-58
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-16
Cluster.......................................................3-30
Interior Lamps Control.....................................3-16
J
Jump Starting.................................................5-40
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Labelling, Tire Sidewall....................................5-53
Lamps
Battery Run-Down Protection.........................3-19
Cargo........................................................3-19
Dome........................................................3-17
Exterior......................................................3-14
Front Reading.............................................3-18
Interior Control............................................3-16
Rear Reading.............................................3-18
LATCH System
Child Restraints...........................................1-56
Securing a Child Restraint Designed for
the LATCH System...................................1-58
Level Control..................................................4-37
Liftgate..........................................................2-21
Light
Airbag Readiness........................................3-32
Anti-Lock Brake System Warning...................3-36
Brake System Warning.................................3-35
Charging System.........................................3-35
Cruise Control.............................................3-41
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N
New Vehicle Break-In......................................2-30
Normal Maintenance Replacement Parts............6-14
O
Odometer......................................................3-31
Odometer, Trip...............................................3-31
Off-Road Recovery..........................................4-14
Oil
Engine.......................................................5-13
Pressure Light.............................................3-40
Oil, Engine Oil Life System..............................5-16
Older Children, Restraints................................1-43
Online Owner Center........................................ 7-4
OnStar
®System, see OnStar®Manual...............2-43
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-27
Outside
Convex Mirror.............................................2-42
Heated Mirrors............................................2-42
Power Mirrors.............................................2-42
Overhead Console..................................2-49, 2-51
Overhead Console Switchbank..........................3-19
Overheated Engine Protection Operating Mode.....5-27
Owner Checks and Services.............................. 6-8
Owners, Canadian............................................... ii
P
Park Aid........................................................3-20
Park (P)
Shifting Into................................................2-38
Shifting Out of............................................2-39
Parking
Assist........................................................3-20
Brake........................................................2-37
Over Things That Burn.................................2-39
Passenger Airbag Status Indicator.....................3-33
Passenger Sensing System..............................1-74
Passing.........................................................4-14
PASS-Key
®III ................................................2-28
PASS-Key®III Operation..................................2-28
Power
Accessory Outlets........................................3-22
Door Locks.................................................2-11
Electrical System.........................................5-97
Outlet 115 Volt Alternating Current.................3-23
Rear Quarter Windows.................................2-25
Retained Accessory (RAP)............................2-31
Six-Way Seats.............................................. 1-3
Sliding Door................................................2-16
Steering Fluid.............................................5-34
Windows....................................................2-24
Pretensioners, Safety Belt................................1-42
Programmable Automatic Door Unlock...............2-13
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Q
Questions and Answers About Safety Belts.........1-26
R
Radiator Pressure Cap....................................5-25
Radios..........................................................3-72
Care of Your CD and DVD Player................3-111
Care of Your CDs and DVDs.......................3-111
Radio with CD............................................3-73
Rear Seat Audio........................................3-106
Setting the Time..........................................3-72
Theft-Deterrent..........................................3-109
Understanding Reception............................3-110
Rear Climate Control System............................3-27
Rear Reading Lamps......................................3-18
Rear Safety Belt Comfort Guides......................1-39
Rear Seat Audio (RSA)..................................3-106
Rear Seat Entertainment System.......................3-91
Rear Seat Operation......................................... 1-6
Rear Seat Passengers, Safety Belts..................1-36
Rearview Mirrors.............................................2-41Reclining Seatbacks.......................................... 1-4
Recommended Fluids and Lubricants.................6-12
Recreational Vehicle Towing.............................4-36
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Flat Tire and Installing
the Spare Tire.............................................5-73
Removing the Spare Tire and Tools...................5-70
Replacement Bulbs.........................................5-50
Reporting Safety Defects
Canadian Government................................... 7-8
Saturn......................................................... 7-8
United States Government.............................. 7-8
Restraint System Check
Checking the Restraint Systems....................1-79
Replacing Restraint System Parts
After a Crash..........................................1-80
Retained Accessory Power (RAP)......................2-31
Right Front Passenger Position, Safety Belts......1-36
Roadside
Assistance Program....................................... 7-5
Rocking Your Vehicle to Get it Out....................4-30
Running the Engine While Parked.....................2-40
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Spare Tire
Accessory Inator........................................5-66
Compact....................................................5-87
Installing....................................................5-73
Removing...................................................5-70
Storing.......................................................5-82
Specications, Capacities...............................5-103
Speedometer..................................................3-31
StabiliTrak
®System.......................................... 4-9
Starting Your Engine.......................................2-31
Steering........................................................4-12
Steering Wheel Controls, Audio.......................3-109
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-49
Convenience Net.................................2-53, 2-54
Cupholder(s)...............................................2-49
Floor Console Storage Area..........................2-51
Folding Tray...............................................2-51
Glove Box..................................................2-49
Hideaway Rear Storage Bins.........................2-54
Luggage Carrier..........................................2-53
Overhead Console...............................2-49, 2-51
Second Row Center Console........................2-52
Stuck in Sand, Mud, Ice or Snow......................4-30
Sun Visors.....................................................2-25
Switchbanks
Overhead Console.......................................3-19
T
Tachometer....................................................3-31
Taillamps
Turn Signal, Stoplamps and Back-up Lamps....5-49
TCS Warning Light..........................................3-37
Theft-Deterrent, Radio....................................3-109
Theft-Deterrent Systems...................................2-25
Content Theft-Deterrent................................2-26
PASS-Key
®III .............................................2-28
PASS-Key®III Operation..............................2-28
Third Row Seat..............................................1-18
Tilt Wheel........................................................ 3-6
Tires.............................................................5-52
Accessory Inator........................................5-66
Aluminum Wheels, Cleaning..........................5-93
Buying New Tires........................................5-61
Chains.......................................................5-65
Changing a Flat Tire....................................5-69
Cleaning....................................................5-93
Compact Spare Tire.....................................5-87
If a Tire Goes Flat.......................................5-68
Ination -- Tire Pressure...............................5-58
Inspection and Rotation................................5-59
Installing the Spare Tire................................5-73
Removing the Flat Tire.................................5-73
Removing the Spare Tire and Tools...............5-70
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