maintenance SATURN RELAY 2007 Owner's Manual

If a Tire Goes Flat
It is unusual for a tire to blowout while you are
driving, especially if you maintain your vehicle’s
tires properly. If air goes out of a tire, it is
much more likely to leak out slowly. But if you
should ever have a blowout, here are a few tips
about what to expect and what to do:
If a front tire fails, the at tire will create a drag
that pulls the vehicle toward that side. Take
your foot off the accelerator pedal and grip the
steering wheel rmly. Steer to maintain lane
position, and then gently brake to a stop well
out of the traffic lane.
A rear blowout, particularly on a curve, acts much
like a skid and may require the same correction
you would use in a skid. In any rear blowout
remove your foot from the accelerator pedal.
Get the vehicle under control by steering the
way you want the vehicle to go. It may be very
bumpy and noisy, but you can still steer. Gently
brake to a stop, well off the road if possible.{CAUTION:
Lifting a vehicle and getting under it to
do maintenance or repairs is dangerous
without the appropriate safety equipment
and training. The jack provided with your
vehicle is designed only for changing a
at tire. If it is used for anything else, you
or others could be badly injured or killed
if the vehicle slips off the jack. Use the
jack provided with your vehicle only for
changing a at tire.
If a tire goes at, the next part shows how to
use the jacking equipment to change a at
tire safely.
483
ProCarManuals.com

Sheet Metal Damage
If the vehicle is damaged and requires sheet
metal repair or replacement, make sure the body
repair shop applies anti-corrosion material to
parts repaired or replaced to restore corrosion
protection.
Original manufacturer replacement parts will
provide the corrosion protection while maintaining
the warranty.
Finish Damage
Any stone chips, fractures or deep scratches in
the nish should be repaired right away. Bare
metal will corrode quickly and may develop into
major repair expense.
Minor chips and scratches can be repaired with
touch-up materials available from your Saturn
retailer. Larger areas of nish damage can
be corrected in your Saturn retailer’s body and
paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and
dust control can collect on the underbody. If these
are not removed, corrosion and rust can develop
on the underbody parts such as fuel lines,
frame, oor pan and exhaust system even though
they have corrosion protection.
At least every spring, ush these materials from
the underbody with plain water. Clean any
areas where mud and debris can collect. Dirt
packed in close areas of the frame should
be loosened before being ushed. Your Saturn
retailer or an underbody car washing system can
do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can
create a chemical fallout. Airborne pollutants can
fall upon and attack painted surfaces on your
vehicle. This damage can take two forms: blotchy,
ring-shaped discolorations, and small, irregular
dark spots etched into the paint surface.
508
ProCarManuals.com

Maintenance Schedule................................ 520
Introduction............................................... 520
Maintenance Requirements........................ 520
Your Vehicle and the Environment............ 520
Using the Maintenance Schedule............... 520
Scheduled Maintenance............................. 522
Additional Required Services..................... 524
Maintenance Footnotes.............................. 525
Owner Checks and Services..................... 526At Each Fuel Fill....................................... 527
At Least Once a Month............................. 527
At Least Once a Year............................... 528
Recommended Fluids and Lubricants........ 530
Normal Maintenance Replacement Parts..... 532
Engine Drive Belt Routing......................... 533
Maintenance Record.................................. 534
Section 6 Maintenance Schedule
519
ProCarManuals.com

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks,
inspections, replacement parts, and
recommended uids and lubricants as
prescribed in this manual are necessary to
keep your vehicle in good working condition.
Any damage caused by failure to follow
scheduled maintenance may not be covered
by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. All recommended
maintenance is important. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper uid levels or the wrong
tire ination can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
Using the Maintenance Schedule
We at Saturn want to help you keep your vehicle
in good working condition. But we do not know
exactly how you will drive it. You may drive
very short distances only a few times a week.
Or you may drive long distances all the time
in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to
work, to do errands, or in many other ways.
520
ProCarManuals.com

Because of all the different ways people use their
vehicles, maintenance needs vary. You may
need more frequent checks and replacements.
So please read the following and note how
you drive. If you have any questions on how to
keep your vehicle in good condition, see your
Saturn retailer.
This schedule is for vehicles that:
carry passengers and cargo within
recommended limits. You will nd these limits
on the Tire and Loading Information label.
SeeLoading Your Vehicle on page 391.
are driven on reasonable road surfaces within
legal driving limits.
use the recommended fuel. SeeGasoline
Octane on page 414.
The services inScheduled Maintenance on
page 522should be performed when indicated.
SeeAdditional Required Services on page 524
andMaintenance Footnotes on page 525for
further information.
{CAUTION:
Performing maintenance work on a vehicle
can be dangerous. In trying to do some
jobs, you can be seriously injured. Do your
own maintenance work only if you have the
required know-how and the proper tools
and equipment for the job. If you have any
doubt, see your retailer to have a qualied
technician do the work. SeeDoing Your
Own Service Work on page 413.
Some maintenance services can be complex.
So, unless you are technically qualied and have
the necessary equipment, you should have
your Saturn retailer do these jobs.
When you go to your Saturn retailer for your
service needs, you will know that Saturn-trained
and supported service technicians will perform
the work using genuine Saturn parts.
If you want to purchase service information,
seeService Publications Ordering Information
on page 553.
521
ProCarManuals.com

Owner Checks and Services on page 526tells you
what should be checked, when to check it, and
what you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, uids, and lubricants
to use are listed inRecommended Fluids and
Lubricants on page 530andNormal Maintenance
Replacement Parts on page 532. When your
vehicle is serviced, make sure these are used. All
parts should be replaced and all necessary repairs
done before you or anyone else drives the vehicle.
We recommend the use of genuine Saturn parts.
Scheduled Maintenance
When the CHANGE OIL SOON message comes
on, it means that service is required for your
vehicle. Have your vehicle serviced as soon as
possible within the next 600 miles (1 000 km).
It is possible that, if you are driving under the best
conditions, the engine oil life system may not
indicate that vehicle service is necessary for
over a year. However, your engine oil and lter
must be changed at least once a year and at this
time the system must be reset. Your Saturn
retailer has Saturn-trained service technicians
who will perform this work using genuine Saturn
parts and reset the system.If the engine oil life system is ever reset
accidentally, you must service your vehicle within
3,000 miles (5 000 km) since your last service.
Remember to reset the oil life system whenever
the oil is changed. SeeEngine Oil Life System on
page 426for information on the Engine Oil Life
System and resetting the system.
When the CHANGE OIL SOON message appears,
certain services, checks, and inspections are
required. Required services are described in the
following for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your rst
service be MaintenanceI, your second service
be MaintenanceII, and that you alternate
MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay
be required more often.
MaintenanceI— Use MaintenanceIif the
CHANGE OIL SOON message comes on within
10 months since the vehicle was purchased
or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the
message comes on 10 months or more since
the last service or if the message has not come
on at all for one year.
522
ProCarManuals.com

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 423. Reset oil life system.
SeeEngine Oil Life System on page 426.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (k).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 428.See footnote (g).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 472and “Tire Wear Inspection” inAt Least Once a Month on
page 527.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transaxle uid level and add uid as needed.•
Replace passenger compartment air lter.See footnote (l).•
Inspect throttle system.See footnote (j).•
523
ProCarManuals.com

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 428.•••
Change automatic transaxle uid and
lter (severe service).See footnote (h).•••
Change automatic transaxle uid and
lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
524
ProCarManuals.com

Maintenance Footnotes
#Lubricate the suspension, steering linkage,
transaxle shift linkage, and the underbody contact
points and linkage.
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chang,
etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake
parts, including calipers, parking brake, etc. Check
parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts, signs of wear, or lack of lubrication. Inspect
power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, ttings, and clamps; replace with
genuine Saturn parts as needed. To help ensure
proper operation, a pressure test of the cooling
system and pressure cap and cleaning the outside
of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or
cracking. Replace wiper blades that appear worn
or damaged or that streak or miss areas of
the windshield.
(e)Make sure the safety belt reminder light and all
your belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced. Also
look for any opened or broken airbag coverings,
and have them repaired or replaced. The
airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring
anchor and release pawl, hood and door hinges,
rear folding seats, liftgate hinges, fuel door
hinge, power sliding door cable, and sliding door
track(s). More frequent lubrication may be required
when exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth will make them last longer, seal better,
and not stick or squeak.
525
ProCarManuals.com

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your
Saturn retailer.
Part GM Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 15222510 —
Engine Oil Filter 89017342 PF61
Spark Plugs 12591131 41-100
Windshield Wiper Blades
Driver’s Side — 22.0 inches (55.0 cm) 12335833 —
Passenger’s Side — 24.0 inches (60.0 cm) 12335834 —
Rear — 16.0 inches (40.0 cm) 15192147 —
532
ProCarManuals.com