oil SATURN RELAY 2007 Service Manual

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks,
inspections, replacement parts, and
recommended uids and lubricants as
prescribed in this manual are necessary to
keep your vehicle in good working condition.
Any damage caused by failure to follow
scheduled maintenance may not be covered
by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. All recommended
maintenance is important. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper uid levels or the wrong
tire ination can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
Using the Maintenance Schedule
We at Saturn want to help you keep your vehicle
in good working condition. But we do not know
exactly how you will drive it. You may drive
very short distances only a few times a week.
Or you may drive long distances all the time
in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to
work, to do errands, or in many other ways.
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Owner Checks and Services on page 526tells you
what should be checked, when to check it, and
what you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, uids, and lubricants
to use are listed inRecommended Fluids and
Lubricants on page 530andNormal Maintenance
Replacement Parts on page 532. When your
vehicle is serviced, make sure these are used. All
parts should be replaced and all necessary repairs
done before you or anyone else drives the vehicle.
We recommend the use of genuine Saturn parts.
Scheduled Maintenance
When the CHANGE OIL SOON message comes
on, it means that service is required for your
vehicle. Have your vehicle serviced as soon as
possible within the next 600 miles (1 000 km).
It is possible that, if you are driving under the best
conditions, the engine oil life system may not
indicate that vehicle service is necessary for
over a year. However, your engine oil and lter
must be changed at least once a year and at this
time the system must be reset. Your Saturn
retailer has Saturn-trained service technicians
who will perform this work using genuine Saturn
parts and reset the system.If the engine oil life system is ever reset
accidentally, you must service your vehicle within
3,000 miles (5 000 km) since your last service.
Remember to reset the oil life system whenever
the oil is changed. SeeEngine Oil Life System on
page 426for information on the Engine Oil Life
System and resetting the system.
When the CHANGE OIL SOON message appears,
certain services, checks, and inspections are
required. Required services are described in the
following for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your rst
service be MaintenanceI, your second service
be MaintenanceII, and that you alternate
MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay
be required more often.
MaintenanceI— Use MaintenanceIif the
CHANGE OIL SOON message comes on within
10 months since the vehicle was purchased
or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the
message comes on 10 months or more since
the last service or if the message has not come
on at all for one year.
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 423. Reset oil life system.
SeeEngine Oil Life System on page 426.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (k).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 428.See footnote (g).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 472and “Tire Wear Inspection” inAt Least Once a Month on
page 527.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transaxle uid level and add uid as needed.•
Replace passenger compartment air lter.See footnote (l).•
Inspect throttle system.See footnote (j).•
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(g)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(h)Change automatic transaxle uid and lter if
the vehicle is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. See
Engine Coolant on page 432 for what to
use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test
the cooling system and pressure cap.
(j)Check system for interference or binding and
for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.(k)A uid loss in any vehicle system could
indicate a problem. Have the system inspected
and repaired and the uid level checked.
Add uid if needed.
(l)If you drive regularly under dusty conditions,
the lter may require replacement more often.
(m)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.
Owner Checks and Services
These owner checks and services should be
performed at the intervals specied to help ensure
the safety, dependability, and emission control
performance of your vehicle. Your Saturn retailer
can assist you with these checks and services.
Be sure any necessary repairs are completed at
once. Whenever any uids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown inRecommended Fluids and
Lubricants on page 530.
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At Each Fuel Fill
It is important to perform these underhood checks
at each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil on page 423for
further details.
Notice:It is important to check your oil
regularly and keep it at the proper level. Failure
to keep your engine oil at the proper level
can cause damage to your engine not covered
by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. See
Engine Coolant on page 432for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in
the windshield washer uid reservoir and add
the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make
sure they are inated to the correct pressures.
Do not forget to check the spare tire. See
Ination - Tire Pressure on page 469. Check to
make sure the spare tire is stored securely.
SeeChanging a Flat Tire on page 484.
Tire Wear Inspection
Tire rotation may be required for high mileage
highway drivers prior to the Engine Oil Life System
service notication. Check the tires for wear
and, if necessary, rotate the tires. SeeTire
Inspection and Rotation on page 472.
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name,
part number, or specication may be obtained
from your retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 423.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant
on page 432.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherGM Optikleen
®Washer Solvent.
Power Steering
SystemPower Steering Fluid
(Saturn Part No. 21007583 or
GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransaxleDEXRON
®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474.
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
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Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your
Saturn retailer.
Part GM Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 15222510 —
Engine Oil Filter 89017342 PF61
Spark Plugs 12591131 41-100
Windshield Wiper Blades
Driver’s Side — 22.0 inches (55.0 cm) 12335833 —
Passenger’s Side — 24.0 inches (60.0 cm) 12335834 —
Rear — 16.0 inches (40.0 cm) 15192147 —
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Door (cont.)
Power Door Locks................................... 116
Power Sliding Door.................................. 121
Programmable Automatic Door Unlock..... 118
Driver
Position, Safety Belt................................... 38
Driver Information Center (DIC)................... 234
DIC Operation and Displays..................... 235
DIC Vehicle Personalization..................... 261
DIC Warnings and Messages................... 241
Driving
At Night................................................... 375
City.......................................................... 380
Defensive................................................. 358
Drunken................................................... 359
Freeway................................................... 381
Hill and Mountain Roads.......................... 384
In Rain and on Wet Roads...................... 376
Rocking Your Vehicle to Get it Out.......... 391
Winter...................................................... 386
Dual Climate Control System....................... 209
DVD
Rear Seat Entertainment System.....294, 309E
Electric Power Management........................ 198
Electrical System
Add-On Equipment................................... 511
Fuses and Circuit Breakers...................... 512
Headlamp Wiring..................................... 511
Instrument Panel Fuse Block................... 512
Power Windows and Other Power
Options................................................. 511
Underhood Fuse Block............................. 514
Windshield Wiper Fuses........................... 511
Engine
Air Cleaner/Filter...................................... 428
Battery..................................................... 449
Check and Service Engine Soon Light..... 229
Coolant.................................................... 432
Coolant Heater......................................... 141
Coolant Temperature Gage...................... 228
Drive Belt Routing.................................... 533
Engine Compartment Overview ................ 422
Exhaust................................................... 151
Oil ........................................................... 423
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Engine (cont.)
Oil Life System........................................ 426
Overheated Protection Operating Mode.... 437
Overheating............................................. 435
Starting.................................................... 140
Entry Lighting.............................................. 196
Event Data Recorders (EDR)...................... 547
Exit Lighting................................................ 197
Extender, Safety Belt..................................... 55
Exterior Lamps............................................ 192
F
Filter
Engine Air Cleaner................................... 428
Finish Damage............................................ 508
Fixed Mast Antenna.................................... 355
Flashers, Hazard Warning........................... 182
Flash-to-Pass.............................................. 185
Flat Tire...................................................... 483
Flat Tire, Changing...................................... 484
Flat Tire, Storing......................................... 497Fluid
Automatic Transaxle................................. 430
Power Steering........................................ 443
Windshield Washer.................................. 444
Folding Tray................................................ 170
Front Console Storage Area........................ 170
Front Reading Lamps.................................. 197
Front Turn Signal, Parking and Daytime
Running Lamps........................................ 457
Fuel............................................................ 414
Additives.................................................. 415
California Fuel.......................................... 415
Filling a Portable Fuel Container.............. 419
Filling Your Tank...................................... 417
Fuels in Foreign Countries....................... 416
Gage....................................................... 233
Gasoline Octane...................................... 414
Gasoline Specications............................ 414
Low Warning Light................................... 234
Fuses
Fuses and Circuit Breakers...................... 512
Instrument Panel Fuse Block................... 512
Underhood Fuse Block............................. 514
Windshield Wiper..................................... 511
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Light (cont.)
Low Fuel Warning.................................... 234
Malfunction Indicator................................ 229
Oil Pressure............................................. 232
Passenger Airbag Status Indicator............ 224
Passenger Safety Belt Reminder.............. 222
Safety Belt Reminder............................... 222
Security................................................... 232
TCS Warning Light.................................. 228
Traction Control System (TCS) Warning ... 228
Lighting
Delayed................................................... 196
Entry........................................................ 196
Exit.......................................................... 197
Loading Your Vehicle................................... 391
Lockout Protection....................................... 118
Locks
Automatic Door Lock................................ 117
Delayed Locking...................................... 116
Door........................................................ 114
Lockout Protection................................... 118
Power Door............................................. 116
Programmable Automatic Door Unlock..... 118
Loss of Control........................................... 374
Low Fuel Warning Light............................... 234
Luggage Carrier.......................................... 172M
Maintenance Schedule
Additional Required Services.................... 524
At Each Fuel Fill...................................... 527
At Least Once a Month............................ 527
At Least Once a Year .............................. 528
Introduction.............................................. 520
Maintenance Footnotes............................ 525
Maintenance Record................................ 534
Maintenance Requirements...................... 520
Normal Maintenance
Replacement Parts............................... 532
Owner Checks and Services.................... 526
Recommended Fluids and Lubricants....... 530
Scheduled Maintenance........................... 522
Using....................................................... 520
Your Vehicle and the Environment............ 520
Malfunction Indicator Light........................... 229
Manual Rear Quarter Windows.................... 131
Manual Seats.................................................. 9
Message
DIC Warnings and Messages................... 241
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