engine SATURN VUE 2004 Owners Manual

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(A) Light Truck (LT-Metric) Tire:The United States
version of a metric tire sizing system. The letters LT as
the rst two characters in the tire size means a light
truck tire engineered to standards set by the U. S. Tire
and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is 75, as shown in item C of the
illustration, it would mean that the tire’s sidewall is
75% as high as it is wide.
(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
R means radial ply construction; the letter D means
diagonal or bias ply construction; and the letter B means
belted-bias ply construction.(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:The service description
indicates the load range and speed rating of a tire. The
load index can range from 1 to 279. Speed ratings
range from A to Z. The light truck tire size example
above shows dual or single tire congurations.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.
Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim. Light Truck (LT-Metric) Tire
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Changing a Flat Tire
If a tire goes at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning ashers.
{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put an automatic transaxle shift lever in
PARK (P), or shift a manual transaxle to
FIRST (1) or REVERSE (R).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in the
vehicle.
CAUTION: (Continued)
CAUTION: (Continued)
To be even more certain the vehicle will not
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire on the
other side, at the opposite end of the vehicle.
The following steps will tell you how to use the jack and
change a tire.
Removing the Spare Tire and Tools
The equipment you’ll
need is located in on the
driver’s side of the
rear cargo area.
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6. Place the at, or damaged tire, face down, on the
load oor with the threaded wheel stow rod sticking
up through the center hole of the wheel.
Vehicles equipped with the 3.5L V6 (L66) engine and
aluminum wheels, must remove the center cap from
the wheel prior to placing it on the load oor. To
remove the center cap, tap the cap for the backside
of the wheel, then place the wheel on the load oor.
7. Place wheel retainer bolt onto the wheel stow rod
and tighten.
The compact spare is for temporary use only. Replace
the compact spare tire with a full-size tire as soon
as you can. See the storage instructions label to replace
your compact spare into your cargo area properly.Compact Spare Tire
Although the compact spare tire was fully inated when
your vehicle was new, it can lose air after a time.
Check the ination pressure regularly. It should be
60 psi (420 kPa).
After installing the compact spare tire on your vehicle,
you should stop as soon as possible and make sure
your compact spare tire is correctly inated. The
compact spare tire is made to perform well at speeds
up to 65 mph (105 km/h) for distances up to 3,000 miles
(5 000 km), so you can nish your trip and have your
full-size tire repaired or replaced where you want.
Of course, it’s best to replace your spare with a full-size
tire as soon as you can. Your spare will last longer
and be in good shape in case you need it again.
Notice:When the compact spare is installed, do
not take your vehicle through an automatic car wash
with guide rails. The compact spare can get
caught on the rails. That can damage the tire and
wheel, and maybe other parts of your vehicle.
Don’t use your compact spare tire on other vehicles.
And don’t mix your compact spare tire or wheel
with other wheels or tires. They won’t t. Keep your
compact spare tire and its wheel together.
Notice:Tire chains will not t your compact spare.
Using them can damage your vehicle and can
damage the chains too. Do not use tire chains on
your compact spare.
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Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You will nd this label on the rear edge of the driver’s
side rear door. It is very helpful if you ever need to order
parts. On this label, you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Be sure that this label is not removed from the vehicle.
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Underhood Fuse Block
The underhood fuse block is located in the forward part
of the engine compartment near the battery.
Fuses Usage
IGNITION Ignition switch
BATT FEED I/P Fuse Box
COOL 1 Cooling Fan Module
COOL
FAN HIGHCooling Fan High Relay
COOL
FAN LOWCooling Fan Low Relay
PWR WDW Power Window Relay and Sunroof
Fuses Usage
HVAC
BLOWERHVAC Blower Motor
ABS ABS Module
BRAKE Stop Lamps
A/C CLUTCHA/C Clutch Relay, Back Up
Lamps (3.5L V6 (L66))
SUNROOF Sunroof Module
RR WIPER Rear Wiper Relay
FRT WIPER Front Wiper Relay
IGN/INJEngine Ignition Module, Fuel
Injectors (2.2L L4 (L61))
ABS ABS Ignition
ABS ABS Battery
BACKUPLow Coolant Switch, Backup Lamps
(2.2L L4 (L61)), Vehicle Speed
Sensor (Manual), Transmission
Range Switch (2.2L L4 (L61))
PWRTRAINEngine Control Module (ECM),
Transmission Control Module (TCM),
Transmission
EMISSCanister Purge Solenoid, Canister
Vent Solenoid, Rear Heated O2,
Front Heated O2
ECM/TCMBattery Voltage to ECM, TCM, PCM
(3.5L V6 (L66))
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Fuses Usage
ECM/CAM
(3.5L V6 (L66))Camshaft Sensor, Main Relay
Voltage To PCM, Ignition Coils 1-6
ETC (2.2L Four
Cylinder (L61))Engine Control Module (ECM),
Electronic Throttle Control
FUEL PUMP Fuel Pump Relay
CIGAR/AUX2 Cigar Lighter
AUX 1 OUTLET Front Auxiliary Power Outlet
FOG LP Fog Lamp Relay
REAR DEFOG Rear Defog Relay
HORN Horn Relay
LH HDLP Left Headlamp
RH HDLP Right Headlamp
INJECTORS
(3.5L V6 (L66))Fuel Injection
PREM AUD Premium Radio Amplier
HTD SEATS Heated SeatsRelays Usage
COOL FAN
HIGHCooling Fan Motor High
COOL FAN
LOWCooling Fan Motor Low
A/C CLUTCH A/C Clutch
PWR WDWPower Window Switch, Sunroof
Module
FRT WIPER Front Wiper System
RR WIPER Rear Wiper System
WIPER
SYSTEMWiper System
ENG MAIN ECM/CAM, EMISS, INJ, ETC
FUEL PUMP Fuel Pump System
DRL Daytime Running Lamps
REAR DEFOG Rear Defog System
HORN Horn
FOG LP Fog Lamps
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Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a
2.2L L4 (L61)
3.5L V6 (L66)1.5 lbs
1.75 lbs0.68 kg
0.79 kg
Cooling System
2.2L L4 (L61)
3.5L V6 (L66)7.4 quarts
9.7 quarts7.0 L
9.2 L
Engine Oil with Filter
2.2L L4 (L61)
3.5L V6 (L66)5.0 quarts
4.5 quarts4.7 L
4.3 L
Fuel Tank 16.5 gallons 62.4 L
Transaxle
Automatic, All-wheel drive
Automatic, Two-wheel drive
Manual
VTi Variable4.1 quarts
4.5 quarts
1.8 quarts
6.9 quarts3.9 L
4.3 L
1.7 L
6.5 L
Wheel Nut Torque 92 ft lb 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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Engine Specications
Engine VIN Code Transmission Spark Plug Gap
2.2L L4 (L61) FAutomatic
Manual0.045 inches (1.14 mm)
3.5L V6 (L66) U Automatic 0.043 inches (1.1 mm)
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Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-9Owner Checks and Services..........................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-11
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-14
Normal Maintenance Replacement Parts..........6-16
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at Saturn want to help you keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive very short distances only
a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your Saturn retailer.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-49.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in the recommended manner.
SeeOperating Your All-Wheel-Drive Vehicle Off
Paved Roads on page 4-18.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
6-2
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