air condition SATURN VUE 2009 Service Manual

Sheet Metal Damage
If the vehicle is damaged and
requires sheet metal repair or
replacement, make sure the body
repair shop applies anti-corrosion
material to parts repaired or replaced
to restore corrosion protection.
Original manufacturer replacement
parts will provide the corrosion
protection while maintaining the
vehicle warranty.
Finish Damage
Any stone chips, fractures or deep
scratches in the nish should be
repaired right away. Bare metal will
corrode quickly and may develop
into major repair expense.
Minor chips and scratches can be
repaired with touch-up materials
available from your dealer/retailer.
Larger areas of nish damage can be
corrected in your dealer’s/retailer’s
body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow
removal and dust control can collect
on the underbody. If these are not
removed, corrosion and rust can
develop on the underbody parts such
as fuel lines, frame, oor pan, and
exhaust system even though they
have corrosion protection.
At least every spring, ush these
materials from the underbody
with plain water. Clean any areas
where mud and debris can collect.
Dirt packed in close areas of
the frame should be loosened before
being ushed. Your dealer/retailer
or an underbody car washing
system can do this.
Chemical Paint Spotting
Some weather and atmospheric
conditions can create a chemical
fallout. Airborne pollutants can fall
upon and attack painted surfaces on
the vehicle. This damage can take
two forms: blotchy, ring-shaped
discolorations, and small, irregular
dark spots etched into the paint
surface.
Although no defect in the paint job
causes this, we will repair, at no
charge to the owner, the surfaces
of new vehicles damaged by this
fallout condition within 12 months
or 12,000 miles (20 000 km) of
purchase, whichever occurs rst.
5-78 Service and Appearance Care
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Fuses Usage
BCM (VB4)Body Control
Module (VB4)
BCM (VB5)Body Control
Module (VB5)
TRL Trailer
AIRCON Air Conditioner
AUDIO Audio
BCM (VB7)Body Control
Module (VB7)
IGN SW Ignition Switch
AIR BAG Air Bag System
WASHER Washer Pump
APO1Accessory Power
Outlet 1Fuses Usage
FSCMFuel Storage Control
Module
RR CLR Rear Closure
BCM (VB2)Body Control
Module (VB2)
DRLDaytime Running
Light
BCM (VB1)Body Control
Module (VB1)
ONSTAR OnStar
®
Relays Usage
RELAY
ACC/RAPAccessory, Retained
Accessory Power
(RAP) Relay
RELAY
RUN/
CRANKRun/Crank Relay
Underhood Fuse Block
The underhood fuse block is located
on the driver side of the engine
compartment, near the battery.
Notice:Spilling liquid on
any electrical components on the
vehicle may damage it. Always
keep the covers on any electrical
component.
5-82 Service and Appearance Care
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Fuses Usage
4WD/ESCMAll-Wheel Drive
System
ABSAntilock Brake
System Module
A/C CLTCHAir Conditioning
Compressor
BLWR MTR Blower Motor
AMP Amplier
HORN Horn
ABSAntilock Brake
System Module
I/P BECInstrument Panel
Bussed Electrical
CenterFuses Usage
FRT FOG Front Fog Lamps
I/P BECInstrument Panel
Bussed Electrical
Center
DRLDaytime Running
Light
T/LAMP RTRight Turn and
Parking Lamps
T/LAMP LTLeft Turn and
Parking Lamps
TRLR
T/LAMPTrailer Parking
Lamps
HDLPHILTPassenger Side
High-Beam
HeadlampFuses Usage
STOP LP Stoplamps
DEFOG Defroster Fog
HDLP
LO RTDriver Side
Low-Beam
Headlamp
HDLP
LO LTPassenger Side
Low-Beam
Headlamp
HDLP
HI RTDriver Side
High-Beam
Headlamp
OSRVM
HTROutside Rearview
Mirror Heating
5-84 Service and Appearance Care
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Relays Usage
FAN MAIN
RLYCooling Fan Main
Relay
FAN CTRL
RLYCooling Fan Control
Relay
FAN AUX
RLYCooling Fan
Auxiliary Relay
PWR/TRN
RLYEngine Control
Module/CAM,
Canister, Injectors,
Electronic Throttle
Control Relay
STRTR
RLYStarter RelayRelays Usage
RUN RLY Run Relay
A/C CLTCH
RLYAir Conditioning
Compressor Relay
WPR SPD
RLYWindshield Wiper
Speed Relay
HORN RLY Horn Relay
WPR
CNTRL
RLYWindshield Wiper
Control Relay
T/LAMP
RLYParking Lamp RelayRelays Usage
HDLP HI
RLYHigh-Beam
Headlamp Relay
HDLP LO
RLYLow-Beam
Headlamp Relay
FRT FOG
RLYFront Foglamp
Relay
STOP LP
RLYStoplamp Relay
DEFOG
RLYDefogger Relay
Service and Appearance Care 5-85
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Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more information.
Engine Cooling System 2.4L L4 Engine 9.0 qt 8.5 L
3.5L V6 Engine 11.0 qt 10.4 L
3.6L V6 Engine 11.5 qt 10.9 L
Engine Oil with Filter 2.4L L4 Engine 5.0 qt 4.7 L
3.5L V6 Engine 4.0 qt 3.8 L
3.6L V6 Engine 5.5 qt 5.2 L
Fuel Tank All Wheel Drive 16.7 gal 63.0 L
Front Wheel Drive 19.2 gal 73.0 L
5-86 Service and Appearance Care
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Maintenance
Schedule
Maintenance ScheduleIntroduction..........................6-1
Maintenance Requirements.....6-1
Your Vehicle and the
Environment........................6-1
Using the Maintenance
Schedule............................6-2
Scheduled Maintenance.........6-3
Additional Required Services. . . .6-6
Maintenance Footnotes..........6-8
Owner Checks and
Services...........................6-10
At Each Fuel Fill.................6-10
At Least Once a Month........6-10
At Least Once a Year..........6-11
Recommended Fluids
and Lubricants...................6-13
Maintenance Replacement
Parts................................6-15
Engine Drive Belt Routing.....6-16
Maintenance Record............6-17
Maintenance
Schedule
Introduction
Important: Keep engine oil at the
proper level and change as
recommended.
Maintenance
Requirements
Notice:Maintenance intervals,
checks, inspections, replacement
parts, and recommended uids
and lubricants as prescribed
in this manual are necessary to
keep this vehicle in good working
condition. Any damage caused
by failure to follow scheduled
maintenance might not be
covered by the vehicle warranty.
Your Vehicle and the
Environment
Proper vehicle maintenance not only
helps to keep the vehicle in good
working condition, but also helps the
environment. All recommended
maintenance is important. Improper
vehicle maintenance can even
affect the quality of the air we
breathe. Improper uid levels or the
wrong tire ination can increase
the level of emissions from the
vehicle. To help protect the
environment, and to keep the
vehicle in good condition, be sure to
maintain the vehicle properly.
Maintenance Schedule 6-1
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To purchase service information,
seeService Publications Ordering
Information on page 7-15.
Owner Checks and Services on
page 6-10tells what should
be checked, when to check it, and
what can easily be done to help
keep the vehicle in good condition.
The proper replacement parts,
uids, and lubricants to use are
listed inRecommended Fluids and
Lubricants on page 6-13and
Maintenance Replacement Parts on
page 6-15. When the vehicle is
serviced, make sure these are used.
All parts should be replaced and all
necessary repairs done before you
or anyone else drives the vehicle.
We recommend the use of genuine
parts from your dealer/retailer.Scheduled Maintenance
When the Change Engine Oil
light displays, service is required for
the vehicle. Have the vehicle
serviced as soon as possible within
the next 600 miles (1 000 km). It
is possible that, if driving under the
best conditions, the engine oil
life system may not indicate that
vehicle service is necessary for over
a year. However, the engine oil
and lter must be changed at least
once a year and at this time the
system must be reset. Your
dealer/retailer has trained service
technicians who will perform
this work using genuine parts and
reset the system.If the engine oil life system is ever
reset accidentally, service the vehicle
within 3,000 miles (5 000 km) since
the last service. Remember to reset
the oil life system whenever the oil is
changed. SeeEngine Oil Life
System on page 5-16for information
on the Engine Oil Life System and
resetting the system.
When the Change Engine Oil light
appears, certain services, checks,
and inspections are required.
Required services are described in
the following for “MaintenanceI”
and “MaintenanceII.” Generally, it is
recommended that the rst service
be MaintenanceI, the second
service be MaintenanceII, and then
alternate MaintenanceIand
MaintenanceIIthereafter. However,
in some cases, MaintenanceII
may be required more often.
Maintenance Schedule 6-3
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Maintenance Footnotes
†The U.S. Environmental Protection
Agency or the California Air
Resources Board has determined
that the failure to perform this
maintenance item will not nullify the
emission warranty or limit recall
liability prior to the completion of the
vehicle’s useful life. We, however,
urge that all recommended
maintenance services be performed
at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and
hoses for proper hook-up, binding,
leaks, cracks, chafing, etc.
Inspect disc brake pads for wear
and rotors for surface condition.
Inspect other brake parts, including
calipers, parking brake, etc.
(b)Visually inspect front and rear
suspension and steering system for
damaged, loose, or missing parts
or signs of wear.(c)Visually inspect hoses and have
them replaced if they are cracked,
swollen, or deteriorated. Inspect
all pipes, fittings, and clamps;
replace with genuine parts as
needed. To help ensure proper
operation, a pressure test of
the cooling system and pressure
cap and cleaning the outside of the
radiator and air conditioning
condenser is recommended at least
once a year.
(d)Inspect wiper blades for wear,
cracking, or contamination.
Clean the windshield and wiper
blades, if contaminated. Replace
wiper blades that are worn or
damaged. See Windshield Wiper
Blade Replacement on page 5-42
and Windshield and Wiper
Blades on page 5-76 for more
information.(e)Make sure the safety belt
reminder light and safety belt
assemblies are working properly.
Look for any other loose or
damaged safety belt system parts. If
you see anything that might keep
a safety belt system from doing
its job, have it repaired. Have any
torn or frayed safety belts replaced.
Also see Checking the Restraint
Systems on page 1-58.
(f)Lubricate all key lock cylinders,
door hinges and latches, hood
hinges and latches, glove box
hinges, sunroof (if equipped), and
any folding seat hardware. More
frequent lubrication may be required
when exposed to a corrosive
environment. Applying silicone
grease on weatherstrips with a clean
cloth will make them last longer,
seal better, and not stick or squeak.
6-8 Maintenance Schedule
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(g)Check system for interference or
binding and for damaged or missing
parts. Replace parts as needed.
Replace any components that have
high effort or excessive wear.
(h)Severe service is when the
vehicle is mainly driven under one
or more of these conditions:
In heavy city traffic where the
outside temperature regularly
reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer
towing.
Uses such as found in taxi,
police, or delivery service.(i)Drain, flush, and refill cooling
system. This service can be
complex; you should have your
dealer/retailer perform this service.
See Engine Coolant on page 5-22 for
what to use. Inspect hoses. Clean
radiator, condenser, pressure cap,
and filler neck. Pressure test the
cooling system and pressure cap.
(j)A fluid loss in any vehicle system
could indicate a problem. Have
the system inspected and repaired
and the fluid level checked. Add
fluid if needed.
(k)Or every 12 months, whichever
occurs first. If you drive regularly
under dusty conditions, the filter may
require replacement more often.(l)If driving regularly under dusty
conditions, inspect the filter at each
engine oil change.
(m)Change the fluid the first
time the vehicle is serviced after
100,000 miles (166 000 km) and
when the vehicle is serviced after
each subsequent 50,000 miles
(83 000 km).
(n)Visually inspect belt for fraying,
excessive cracks, or obvious
damage. Replace belt if necessary.
Maintenance Schedule 6-9
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Roadside Assistance is not a part of
the New Vehicle Limited Warranty.
Saturn and General Motors of
Canada Limited reserve the right to
make any changes or discontinue
the Roadside Assistance program at
any time without notication.
Saturn and General Motors of
Canada Limited reserve the right to
limit services or payment to an
owner or driver if they decide the
claims are made too often, or
the same type of claim is made
many times.
Services Provided

Emergency Fuel Delivery:
Delivery of enough fuel for
the vehicle to get to the nearest
service station.
Lock-Out Service:Service is
provided to unlock the vehicle
if you are locked out. A remote
unlock may be available if
you have OnStar
®. For security
reasons, the driver must
present identication before this
service is given.
Emergency Tow From a Public
Road or Highway:Tow to the
nearest Saturn retailer for
warranty service, or if the vehicle
was in a crash and cannot be
driven. Assistance is also
given when the vehicle is stuck
in sand, mud, or snow.
Flat Tire Change:Service is
provided to change a at tire
with the spare tire. The spare tire,
if equipped, must be in good
condition and properly inated. It
is the owner’s responsibility
for the repair or replacement of
the tire if it is not covered by
the warranty.
Battery Jump Start:Service is
provided to jump start a dead
battery.
Trip Interruption Benets and
Assistance:If your trip is
interrupted due to a warranty
failure, incidental expenses may
be reimbursed during the 5 years/
100,000 miles (160 000 km)
Powertrain warranty period. Items
considered are hotel, meals, and
rental car.
Services Not Included in
Roadside Assistance

Impound towing caused by
violation of any laws.
Legal nes.
Mounting, dismounting or
changing of snow tires, chains,
or other traction devices.
Towing or services for vehicles
driven on a non-public road or
highway.
Customer Assistance Information 7-7
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