manual transmission SATURN VUE 2009 Service Manual

FusesUsage
FAN MAIN Cooling Fan Main
REAR/WPR Rear Wiper Motor
FAN AUX Cooling Fan
AuxiliaryFuses
Usage
ECM/TCM/ SGCM Engine Control
Module/
Transmission
Control Module/
Serial Data Gateway
Communication
Module
Fuses
Usage
ECM Engine Control
Module
ENG-3 Engine 3
ENG-2 Engine 2
ENG-1 Engine 1
HYBRID BEC Not Used
RUN Run
S/ROOF Sunroof Module
HTD/SEAT Heated Seat Control
Module
BCM Body Control
Module
STRTR Starter Motor WPR Windshield Wiper
Service and Appearance Care 5-83
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ApplicationCapacities
English Metric
Transmission Fluid* Four-Speed Automatic 6.9 qt 6.5 L
Six-Speed Automatic 9.5 qt 9.0 L
Wheel Nut Torque 100 ft lb 140 Y
*Transmission uid capacity is approximate. See Automatic Transmission Fluid on page 5-18for information on
checking uid level.
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN CodeTransmission Spark Plug Gap
2.4L L4 (LE5) PAutomatic 0.040 in (1.01 mm)
3.5L V6 (LZ4) NAutomatic 0.040 in (1.01 mm)
3.6L V6 (LY7) 7Automatic 0.044 in (1.1 mm)
Service and Appearance Care 5-87
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Scheduled Maintenance (cont’d)
ServiceMaintenanceIMaintenance II
Perform any needed additional services. See “Additional Required Services” in
this section. ••
Inspect suspension and steering components. See footnote (b). •
Inspect engine cooling system. See footnote (c). •
Inspect wiper blades. See footnote (d). •
Inspect restraint system components. See footnote (e). •
Lubricate body components. See footnote (f). •
Automatic Transmission Only: Check automatic transmission uid level and
add uid as needed. •
Replace passenger compartment air lter. See footnote (k). •
L4 engine: Inspect throttle system. See footnote (g). •
Maintenance Schedule 6-5
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Additional Required Services
The following services should be performed at the rst maintenance service (Ior II) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers) 25,000
(40 000) 50,000
(80 000) 75,000
(120 000) 100,000
(160 000) 125,000
(200 000) 150,000
(240 000)
Inspect fuel system for damage or
leaks. • •••••
Inspect exhaust system for loose or
damaged components. • •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-17 .•••
Change automatic transmission uid
(severe service). See footnote (h). •••
Change automatic transmission uid
(normal service). •
Replace spark plugs. An Emission
Control Service. •
6-6 Maintenance Schedule
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At Least Once a Year
Starter Switch Check
{CAUTION
When you are doing this
inspection, the vehicle could move
suddenly. If the vehicle moves,
you or others could be injured.
1. Before starting this check, be
sure there is enough room
around the vehicle.
2. Firmly apply both the parking
brake and the regular brake.
SeeParking Brake on page 2-24.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it starts.3. For automatic transmission
vehicles, try to start the engine in
each gear. The vehicle should
start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer/retailer for service.
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch
pedal down halfway, and try to
start the engine. The vehicle
should start only when the clutch
pedal is pushed down all the
way to the oor. If the vehicle
starts when the clutch pedal
is not pushed all the way down,
contact your dealer/retailer
for service.
Automatic Transmission Shift
Lock Control System Check
{CAUTION
When you are doing this
inspection, the vehicle could move
suddenly. If the vehicle moves,
you or others could be injured.
1. Before starting this check, be
sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Firmly apply the parking brake.
SeeParking Brake on page 2-24.
Be ready to apply the regular
brake immediately if the vehicle
begins to move.
Maintenance Schedule 6-11
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3. With the engine off, turn the
ignition to ON/RUN, but do
not start the engine. Without
applying the regular brake, try to
move the shift lever out of
P (Park) with normal effort. If the
shift lever moves out of
P (Park), contact your
dealer/retailer for service.
Ignition Transmission Lock
Check
While parked, and with the parking
brake set, try to turn the ignition
to LOCK/OFF in each shift
lever position.
For automatic transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in P (Park).
The ignition key should come out
only in LOCK/OFF.
For manual transmission
vehicles, the ignition key should
come out only in LOCK/OFF.
Contact your dealer/retailer if service
is required.
Parking Brake and Automatic
Transmission P (Park)
Mechanism Check
{CAUTION
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
To check the parking brake’s
holding ability: With the engine
running and transmission in
N (Neutral), slowly remove foot
pressure from the regularbrake pedal. Do this until the
vehicle is held by the parking
brake only.
To check the P (Park)
mechanism’s holding ability: With
the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer/retailer if
service is required.
Underbody Flushing Service
At least every spring, use plain
water to ush any corrosive
materials from the underbody. Take
care to clean thoroughly any
areas where mud and other debris
can collect.
6-12 Maintenance Schedule
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Recommended Fluids and Lubricants
Fluids and lubricants identied below by name, part number, or specication can be obtained from your
dealer/retailer.
UsageFluid/Lubricant
Engine Oil Engine oil which meets GM Standard GM6094M and displays the
American Petroleum Institute Certied for Gasoline Engines starburst
symbol. To determine the proper viscosity for your vehicle’s engine, see
Engine Oil on page 5-14
.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL
®
Coolant. See
Engine Coolant on page 5-22 .
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid (GM Part No. U.S. 12377967,
in Canada 89021320).
Windshield Washer Optikleen
®Washer Solvent.
Hydraulic Power Steering System GM Power Steering Fluid (GM Part No. U.S. 89021184,
in Canada 89021186).
Parking Brake Cable Guides Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Automatic Transmission DEXRON
®-VI Automatic Transmission Fluid.
Maintenance Schedule 6-13
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Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis
and repair information on engines,
transmission, axle suspension,
brakes, electrical, steering, body, etc.
Service Bulletins
Service Bulletins give additional
technical service information needed
to knowledgeably service General
Motors cars and trucks. Each
bulletin contains instructions to
assist in the diagnosis and service
of your vehicle.
Owner Information
Owner publications are written
specically for owners and intended
to provide basic operational
information about the vehicle. The
owner manual includes the
Maintenance Schedule for all
models.In-Portfolio: Includes a Portfolio,
Owner Manual, and Warranty
Booklet.
RETAIL SELL PRICE:
$35.00 (U.S.) plus processing fee
Without Portfolio: Owner
Manual only.
RETAIL SELL PRICE:
$25.00 (U.S.) plus processing fee
Current and Past Model Order
Forms
Technical Service Bulletins and
Manuals are available for current
and past model GM vehicles.
To request an order form, specify
year and model name of the vehicle.ORDER TOLL FREE:
1-800-551-4123 Monday-Friday
8:00 AM - 6:00 PM Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit
Helm, Inc. on the World Wide
Web at: helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without
notice and without incurring
obligation. Allow ample time for
delivery.
Note to Canadian Customers: All
listed prices are quoted in U.S.
funds. Canadian residents are to
make checks payable in U.S. funds.
Customer Assistance Information 7-15
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Vehicle Data
Recording and
Privacy
Your Saturn vehicle has a number
of sophisticated computers that
record information about the
vehicle’s performance and how it is
driven. For example, your vehicle
uses computer modules to monitor
and control engine and transmission
performance, to monitor the
conditions for airbag deployment
and deploy airbags in a crash and,
if so equipped, to provide antilock
braking to help the driver control the
vehicle. These modules may
store data to help your
dealer/retailer technician service
your vehicle. Some modules
may also store data about how you
operate the vehicle, such as rate
of fuel consumption or average
speed. These modules may
also retain the owner’s personal
preferences, such as radio pre-sets,
seat positions, and temperature
settings.
Event Data Recorders
This vehicle has an Event
Data Recorder (EDR). The main
purpose of an EDR is to record, in
certain crash or near crash-like
situations, such as an airbag
deployment or hitting a road
obstacle, data that will assist in
understanding how a vehicle’s
systems performed. The EDR is
designed to record data related to
vehicle dynamics and safety
systems for a short period of time,
typically 30 seconds or less.
The EDR in this vehicle is designed
to record such data as:
How various systems in your
vehicle were operating
Whether or not the driver and
passenger safety belts were
buckled/fastened
How far, if at all, the driver was
pressing the accelerator and/or
brake pedal
How fast the vehicle was
travelingThis data can help provide a better
understanding of the circumstances
in which crashes and injuries
occur.
Important:EDR data is recorded
by your vehicle only if a non-trivial
crash situation occurs; no data
is recorded by the EDR under
normal driving conditions and no
personal data (e.g., name, gender,
age, and crash location) is
recorded. However, other parties,
such as law enforcement, could
combine the EDR data with the type
of personally identifying data
routinely acquired during a crash
investigation.
To read data recorded by an EDR,
special equipment is required,
and access to the vehicle or the
EDR is needed. In addition to
the vehicle manufacturer, other
parties, such as law enforcement,
that have the special equipment, can
read the information if they have
access to the vehicle or the EDR.
7-16 Customer Assistance Information
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Audio System (cont.)
Setting the Clock..............3-65
XM™ Satellite Radio
Antenna System............3-93
Audio System(s)..................3-67
Audio Systems
Radio Reception...............3-92
Theft-Deterrent Feature......3-91
Automatic Climate Control
System...........................3-20
Automatic Door Lock.............. 2-8
Automatic Door Unlock........... 2-8
Automatic Headlamp
System...........................3-13
Automatic Transmission
Fluid...............................5-18
Operation................2-19, 2-22
B
Battery...............................5-30
Electric Power
Management.................3-15
Run-Down Protection.........3-16
Belt Routing, Engine.............6-16
Bluetooth
®..........................3-81
Brake
Emergencies...................... 4-6
Brake Fluid.........................5-28Brakes...............................5-28
Antilock............................. 4-6
Parking...........................2-24
System Warning Light.......3-31
Braking................................ 4-5
Braking in Emergencies.......... 4-6
Break-In, New Vehicle..........2-15
Bulb Replacement................5-41
Fog Lamp ........................3-14
Front Turn Signal and
Parking Lamps..............5-40
Halogen Bulbs..................5-39
Headlamp Aiming..............5-36
Headlamps......................5-39
License Plate Lamps.........5-41
Taillamps, Turn Signal,
Stoplamps and Back-up
Lamps .........................5-40
Buying New Tires.................5-58
C
Calibration..........................3-47
California
Perchlorate Materials
Requirements................. 5-4
California Fuel....................... 5-6
California Proposition 65
Warning............................ 5-4Camera, Rear Vision............2-31
Canadian Owners..................... ii
Capacities and
Specications...................5-86
Carbon Monoxide
Engine Exhaust................2-28
Liftgate............................. 2-9
Winter Driving..................4-25
Care of
Safety Belts.....................5-74
Cargo
Tie Downs .......................2-44
Cargo Cover.......................2-44
Cargo Management System . . . 2-44
CD, MP3 ............................3-75
Center Console Storage........2-42
Chains, Tire........................5-62
Charging System Light..........3-31
Check
Engine Lamp...................3-35
Checking Things Under
the Hood .........................5-10
Chemical Paint Spotting........5-78
Child Restraints
Infants and Young
Children.......................1-26
Lower Anchors and
Tethers for Children.......1-31
i-2 INDEX
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