air condition SATURN VUE HYBRID 2009 Service Manual

Your Vehicle and the
Environment
Proper vehicle maintenance not only
helps to keep the vehicle in good
working condition, but also helps the
environment. All recommended
maintenance is important. Improper
vehicle maintenance can even
affect the quality of the air we
breathe. Improper uid levels or the
wrong tire ination can increase
the level of emissions from the
vehicle. To help protect the
environment, and to keep the
vehicle in good condition, be sure to
maintain the vehicle properly.
Using the Maintenance
Schedule
We want to help keep this vehicle in
good working condition. But we
do not know exactly how you
will drive it. You might drive very
short distances only a few times a
week. Or you might drive long
distances all the time in very hot,
dusty weather. You might usethe vehicle in making deliveries. Or
you might drive it to work, to do
errands, or in many other ways.
Because of all the different
ways people use their vehicles,
maintenance needs vary. You might
need more frequent checks and
replacements. So please read the
following and note how you
drive. If you have any questions on
how to keep the vehicle in good
condition, see your dealer/retailer.
This schedule is for vehicles that:
carry passengers and cargo
within recommended limits on the
Tire and Loading Information
label. SeeLoading the Vehicle on
page 4-18.
are driven on reasonable road
surfaces within legal driving limits.
use the recommended fuel. See
Gasoline Octane on page 5-5.
The services inScheduled
Maintenance on page 6-3should be
performed when indicated. See
Additional Required Serviceson page 6-5andMaintenance
Footnotes on page 6-7for further
information.
{CAUTION
Performing maintenance work on
a vehicle can be dangerous. In
trying to do some jobs, you can
be seriously injured. Do your own
maintenance work only if you
have the required know-how and
the proper tools and equipment
for the job. If you have any doubt,
see your dealer/retailer to have a
qualied technician do the work.
SeeDoing Your Own Service
Work on page 5-4.
Some maintenance services can be
complex. So, unless you are
technically qualied and have the
necessary equipment, have
your dealer/retailer do these jobs.
6-2 Maintenance Schedule
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When you go to your dealer/retailer
for service, trained and supported
service technicians will perform
the work using genuine parts.
To purchase service information,
seeService Publications Ordering
Information on page 7-13.
Owner Checks and Services on
page 6-8tells what should be
checked, when to check it, and what
can easily be done to help keep
the vehicle in good condition.
The proper replacement parts,
uids, and lubricants to use
are listed inRecommended Fluids
and Lubricants on page 6-11
andMaintenance Replacement
Parts on page 6-12. When the
vehicle is serviced, make sure these
are used. All parts should be
replaced and all necessary repairs
done before you or anyone else
drives the vehicle. We recommend
the use of genuine parts from
your dealer/retailer.Scheduled Maintenance
When the Change Engine Oil
light displays, service is required for
the vehicle. Have the vehicle
serviced as soon as possible within
the next 600 miles (1 000 km). It
is possible that, if driving under the
best conditions, the engine oil
life system may not indicate that
vehicle service is necessary for over
a year. However, the engine oil
and lter must be changed at least
once a year and at this time the
system must be reset. Your
dealer/retailer has trained service
technicians who will perform
this work using genuine parts and
reset the system.If the engine oil life system is ever
reset accidentally, service the
vehicle within 3,000 miles
(5 000 km) since the last service.
Remember to reset the oil life
system whenever the oil is changed.
SeeEngine Oil Life System on
page 5-14for information on
the Engine Oil Life System and
resetting the system.
When the Change Engine Oil light
appears, certain services, checks,
and inspections are required.
Required services are described in
the following for “MaintenanceI”
and “MaintenanceII.” Generally, it is
recommended that the rst service
be MaintenanceI, the second
service be MaintenanceII, and then
alternate MaintenanceIand
MaintenanceIIthereafter. However,
in some cases, MaintenanceII
may be required more often.
Maintenance Schedule 6-3
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Maintenance Footnotes
(a)Visually inspect brake lines
and hoses for proper hook-up,
binding, leaks, cracks, chafing, etc.
Inspect disc brake pads for wear
and rotors for surface condition.
Inspect other brake parts, including
calipers, parking brake, etc.
(b)Visually inspect front and rear
suspension and steering system for
damaged, loose, or missing parts
or signs of wear.
(c)Visually inspect hoses and have
them replaced if they are cracked,
swollen, or deteriorated. Inspect
all pipes, fittings, and clamps;
replace with genuine parts as
needed. To help ensure proper
operation, a pressure test of
the cooling system and pressure
cap and cleaning the outside of the
radiator and air conditioning
condenser is recommended at least
once a year.(d)Inspect wiper blades for wear,
cracking, or contamination.
Clean the windshield and wiper
blades, if contaminated. Replace
wiper blades that are worn or
damaged. See Windshield Wiper
Blade Replacement on page 5-38
and Windshield and Wiper
Blades on page 5-71 for more
information.
(e)Make sure the safety belt
reminder light and safety belt
assemblies are working properly.
Look for any other loose or
damaged safety belt system parts.
If you see anything that might
keep a safety belt system from doing
its job, have it repaired. Have any
torn or frayed safety belts replaced.
Also see Checking the Restraint
Systems on page 1-56.
(f)Lubricate all key lock cylinders,
door hinges and latches, hood
hinges and latches, glove box
hinges, sunroof (if equipped), and
any folding seat hardware. More
frequent lubrication may be required
when exposed to a corrosiveenvironment. Applying silicone
grease on weatherstrips with a clean
cloth will make them last longer,
seal better, and not stick or squeak.
(g)Check system for interference
or binding and for damaged or
missing parts. Replace parts
as needed. Replace any
components that have high effort or
excessive wear.
(h)Severe service is when the
vehicle is mainly driven under one
or more of these conditions:
In heavy city traffic where the
outside temperature regularly
reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer
towing.
Uses such as found in taxi,
police, or delivery service.
(i)Drain, flush, and refill cooling
system. This service can be
complex; you should have your
dealer/retailer perform this service.
Maintenance Schedule 6-7
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See Engine Coolant on page 5-20
for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap,
and filler neck. Pressure test the
cooling system and pressure cap.
(j)A fluid loss in any vehicle system
could indicate a problem. Have
the system inspected and repaired
and the fluid level checked. Add
fluid if needed.
(k)Or every 12 months, whichever
occurs first. If driving regularly
under dusty conditions, the filter may
require replacement more often.
(l)If driving regularly under dusty
conditions, inspect the filter at each
engine oil change.
(m)Visually inspect belt for fraying,
excessive cracks, or obvious
damage. Replace belt if necessary.
(n)Vehicles using DOT-4 brake
fluid only: Drain, flush, and
refill brake hydraulic system at a
regular maintenance service (IorII)
every two years. This service can
be complex; you should haveyour dealer/retailer perform this
service. See Brakes on page 5-25
andRecommended Fluids and
Lubricants on page 6-11.
Owner Checks and
Services
These owner checks and services
should be performed at the intervals
specied to help ensure vehicle
safety, dependability, and emission
control performance. Your dealer/
retailer can assist with these checks
and services.
Be sure any necessary repairs are
completed at once. Whenever
any uids or lubricants are added to
the vehicle, make sure they are
the proper ones, as shown in
Recommended Fluids and
Lubricants on page 6-11.
At Each Fuel Fill
It is important to perform these
underhood checks at each fuel fill.
Engine Oil Level Check
Notice:It is important to check
the engine oil regularly and
keep it at the proper level. Failure
to keep the engine oil at the
proper level can cause damage to
the engine not covered by the
vehicle warranty.
Check the engine oil level and add
the proper oil if necessary. See
Engine Oil on page 5-11.
Engine Coolant Level Check
Check the engine coolant level
and add DEX-COOL®coolant
mixture if necessary. SeeEngine
Coolant on page 5-20.
6-8 Maintenance Schedule
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UsageFluid/Lubricant
Sunroof Track Lubriplate Lubricant Aerosol (Saturn Part No. 21038869 or GM Part
No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements
of NLGI #2, Category LB or GC-LB.
Weatherstrip Conditioning Weatherstrip Lubricant (GM Part No. U.S. 3634770, in Canada 10953518)
or Dielectric Silicone Grease (GM Part No. U.S. 12345579,
in Canada 992887).
Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your retailer.
Part
GM Part Number ACDelco Part Number
Engine Air Cleaner/Filter 96815102—
Engine Oil Filter 12605566PF457G
Passenger Compartment Air Filter Element 19130294—
Spark Plugs 1262505841-103
Wiper Blades Driver Side – 24 in (60.0 cm) 25925618—
Passenger Side – 16 in (40.0 cm) 25925620—
Rear – 12.0 in (30.0 cm) 96624648—
6-12 Maintenance Schedule
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Model, year, color, and license
plate number of the vehicle
Odometer reading, Vehicle
Identication Number (VIN), and
delivery date of the vehicle
Description of the problem
Coverage
Services are provided up to 5 years/
100,000 miles (160 000 km),
whichever comes rst.
In the U.S., anyone driving the
vehicle is covered. In Canada, a
person driving the vehicle without
permission from the owner is
not covered.
Roadside Assistance is not a part of
the New Vehicle Limited Warranty.
Saturn and General Motors of
Canada Limited reserve the right to
make any changes or discontinue
the Roadside Assistance program at
any time without notication.
Saturn and General Motors of
Canada Limited reserve the right to
limit services or payment to anowner or driver if they decide the
claims are made too often, or
the same type of claim is made
many times.
Services Provided

Emergency Fuel Delivery:
Delivery of enough fuel for
the vehicle to get to the nearest
service station.
Lock-Out Service:Service is
provided to unlock the vehicle
if you are locked out. A remote
unlock may be available if
you have OnStar
®. For security
reasons, the driver must
present identication before this
service is given.
Emergency Tow From a Public
Road or Highway:Tow to the
nearest Saturn retailer for
warranty service, or if the vehicle
was in a crash and cannot be
driven. Assistance is also
given when the vehicle is stuck
in sand, mud, or snow.
Flat Tire Change:Service is
provided to change a at tire
with the spare tire. The spare tire,
if equipped, must be in good
condition and properly inated. It
is the owner’s responsibility
for the repair or replacement of
the tire if it is not covered by
the warranty.
Battery Jump Start:Service is
provided to jump start a dead
battery.
Trip Interruption Benets and
Assistance:If your trip is
interrupted due to a warranty
failure, incidental expenses may
be reimbursed during the 5 years/
100,000 miles (160 000 km)
Powertrain warranty period. Items
considered are hotel, meals, and
rental car.
Services Not Included in
Roadside Assistance

Impound towing caused by
violation of any laws.
Legal nes.
7-6 Customer Assistance Information
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and meet state/ provincial, local, and
rental vehicle provider requirements.
Requirements vary and may include
minimum age requirements,
insurance coverage, credit card,
etc. You are responsible for fuel
usage charges and may also be
responsible for taxes, levies, usage
fees, excessive mileage, or rental
usage beyond the completion of the
repair.
It may not be possible to provide a
like-vehicle as a courtesy rental.
Additional Program
Information
All program options, such as shuttle
service, may not be available at
every retailer. Please contact your
retailer for specic information about
availability. All Courtesy
Transportation arrangements will be
administered by appropriate
retailer personnel.
Saturn reserves the right to
unilaterally modify, change or
discontinue Courtesy Transportationat any time and to resolve all
questions of claim eligibility pursuant
to the terms and conditions
described herein at its sole
discretion.
Collision Damage Repair
If your vehicle is involved in a
collision and it is damaged, have
the damage repaired by a qualied
technician using the proper
equipment and quality replacement
parts. Poorly performed collision
repairs diminish your vehicle’s
resale value, and safety
performance can be compromised
in subsequent collisions.
Collision Parts
Genuine GM Collision parts are new
parts made with the same materials
and construction methods as the
parts with which your vehicle
was originally built. Genuine GM
Collision parts are your best choice
to ensure that your vehicle’s
designed appearance, durability,
and safety are preserved. The useof Genuine GM parts can help
maintain your GM New Vehicle
Warranty.
Recycled original equipment parts
may also be used for repair.
These parts are typically removed
from vehicles that were total
losses in prior crashes. In most
cases, the parts being recycled are
from undamaged sections of the
vehicle. A recycled original
equipment GM part, may be an
acceptable choice to maintain your
vehicle’s originally designed
appearance and safety performance,
however, the history of these
parts is not known. Such parts are
not covered by your GM New
Vehicle Limited Warranty, and any
related failures are not covered
by that warranty.
Aftermarket collision parts are also
available. These are made by
companies other than GM and may
not have been tested for your
vehicle. As a result, these parts may
t poorly, exhibit premature
durability/corrosion problems, and
Customer Assistance Information 7-9
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may not perform properly in
subsequent collisions. Aftermarket
parts are not covered by your
GM New Vehicle Limited Warranty,
and any vehicle failure related to
such parts are not covered by
that warranty.
Repair Facility
We recommend that you choose a
collision repair facility that meets
your needs before you ever
need collision repairs. Your
dealer/retailer may have a collision
repair center with GM-trained
technicians and state of the art
equipment, or be able to
recommend a collision repair center
that has GM-trained technicians
and comparable equipment.
Insuring Your Vehicle
Protect your investment in your GM
vehicle with comprehensive and
collision insurance coverage. There
are signicant differences in the
quality of coverage afforded
by various insurance policy terms.Many insurance policies provide
reduced protection to your GM
vehicle by limiting compensation for
damage repairs by using
aftermarket collision parts. Some
insurance companies will not specify
aftermarket collision parts. When
purchasing insurance, we
recommend that you assure your
vehicle will be repaired with
GM original equipment collision
parts. If such insurance coverage is
not available from your current
insurance carrier, consider switching
to another insurance carrier.
If your vehicle is leased, the leasing
company may require you to
have insurance that assures repairs
with Genuine GM Original
Equipment Manufacturer (OEM)
parts or Genuine Manufacturer
replacement parts. Read your lease
carefully, as you may be charged
at the end of your lease for
poor quality repairs.
If a Crash Occurs
Here is what to do if you are
involved in a crash.
Check to make sure that you are
all right. If you are uninjured,
make sure that no one else in
your vehicle, or the other vehicle,
is injured.
If there has been an injury, call
emergency services for help.
Do not leave the scene of a crash
until all matters have been
taken care of. Move your vehicle
only if its position puts you in
danger or you are instructed to
move it by a police officer.
Give only the necessary and
requested information to
police and other parties involved
in the crash. Do not discuss
your personal condition, mental
frame of mind, or anything
unrelated to the crash. This will
help guard against post-crash
legal action.
7-10 Customer Assistance Information
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Bulletins cover various subjects.
Some pertain to the proper use and
care of your vehicle. Some
describe costly repairs. Others
describe inexpensive repairs which,
if done on time with the latest
parts, may avoid future costly
repairs.
Some bulletins tell a technician how
to repair a new or unexpected
condition. Others describe a quicker
way to x your vehicle. They can
help a technician service your
vehicle better.
Most bulletins apply to conditions
affecting a small number of vehicles.
Your Saturn retailer or a qualied
technician may have to determine if
a specic bulletin applies to your
vehicle. To order Saturn bulletins,
call Saturn Publications at
1-800-2-SATURN or visit
saturn-publications.com to
order online.Vehicle Data
Recording and
Privacy
Your Saturn vehicle has a number
of sophisticated computers that
record information about the
vehicle’s performance and how it is
driven. For example, your vehicle
uses computer modules to monitor
and control engine and transmission
performance, to monitor the
conditions for airbag deployment
and deploy airbags in a crash and,
if so equipped, to provide antilock
braking to help the driver control the
vehicle. These modules may
store data to help your
dealer/retailer technician service
your vehicle. Some modules
may also store data about how you
operate the vehicle, such as rate
of fuel consumption or average
speed. These modules may
also retain the owner’s personal
preferences, such as radio pre-sets,
seat positions, and temperature
settings.
Event Data Recorders
This vehicle has an Event
Data Recorder (EDR). The main
purpose of an EDR is to record, in
certain crash or near crash-like
situations, such as an airbag
deployment or hitting a road
obstacle, data that will assist in
understanding how a vehicle’s
systems performed. The EDR is
designed to record data related to
vehicle dynamics and safety
systems for a short period of time,
typically 30 seconds or less.
The EDR in this vehicle is designed
to record such data as:
How various systems in your
vehicle were operating
Whether or not the driver and
passenger safety belts were
buckled/fastened
How far, if at all, the driver was
pressing the accelerator and/or
brake pedal
How fast the vehicle was
traveling
7-14 Customer Assistance Information
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A
About Driving Your Vehicle......... ii
Accessories and
Modications...................... 5-3
Accessory Power Outlets......3-16
Adding Equipment to Your
Airbag-Equipped Vehicle....1-55
Additives, Fuel...................... 5-5
Add-On Electrical
Equipment.......................5-75
Air Cleaner/Filter, Engine.......5-15
Air Conditioning...................3-17
Airbag
Passenger Status
Indicator.......................3-26
Readiness Light................3-25
Airbag System.....................1-41
Adding Equipment to
Your Airbag-Equipped
Vehicle........................1-55
How Does an Airbag
Restrain?.....................1-47
Passenger Sensing
System........................1-49Airbag System (cont.)
Servicing Your
Airbag-Equipped
Vehicle........................1-54
What Makes an Airbag
Inate?........................1-47
What Will You See After an
Airbag Inates?.............1-48
When Should an Airbag
Inate?........................1-45
Where Are the Airbags?.....1-44
Antenna, Fixed Mast............3-84
Antenna, XM™ Satellite
Radio Antenna System......3-84
Antilock Brake
System (ABS).................... 4-6
Antilock Brake, System
Warning Light...................3-28
Appearance Care
Aluminum Wheels.............5-72
Care of Safety Belts..........5-69
Chemical Paint Spotting.....5-73
Cleaning Exterior Lamps/
Lenses........................5-70
Fabric/Carpet...................5-68Appearance Care (cont.)
Finish Care......................5-70
Finish Damage.................5-73
Instrument Panel, Vinyl,
and Other Plastic
Surfaces......................5-69
Interior Cleaning...............5-66
Leather...........................5-68
Sheet Metal Damage........5-73
Tires...............................5-72
Underbody Maintenance....5-73
Washing Your Vehicle........5-69
Weatherstrips...................5-69
Windshield and Wiper
Blades.........................5-71
Appointments, Scheduling
Service............................. 7-7
Audio System......................3-56
Audio Steering Wheel
Controls.......................3-82
Chime Level Adjustment....3-84
Fixed Mast Antenna..........3-84
Radio Reception...............3-83
Setting the Clock..............3-56
Theft-Deterrent Feature......3-82
XM™ Satellite Radio
Antenna System............3-84
INDEX i-1
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