ECU Seat Exeo ST 2010 Service Manual

Page 213 of 325

Trailer towing211
Safety First
Operating Instructions
Practical Tips
Technical Specifications
– Take hold of the ball joint and pull out the knob in direction .
– Keep hold of the knob and turn it as far as it will go in direction
.
– Release the knob. The spring mechanism will remain in the ready position ⇒.
– Pull the ball joint down out of the mounting fixture ⇒page 210, fig. 171 . The cover piece will cover the mounting
fixture automatically .
– Put away the ball joint attachment under the floor panel in the luggage compartment.
– Move the socket back up to its original position.
WARNING
•To avoid injury, keep your hands away from the locking pin and the
release pin when releasing the locking mechanism.•Make sure that the cover piece is properly engaged on the mounting
fixture on the vehicle. Otherwise the ball joint may fail to engage securely
if dirt accumulates in the mounting fixture.
AA
AB
A1
A2
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Page 215 of 325

Trailer towing213
Safety First
Operating Instructions
Practical Tips
Technical Specifications
If a towing bracket is to be fitted after the vehicle is purchased, this must be
completed according to the instructions of the towing bracket manufacturer.
The attachment points for the towing bracket are on the lower part of the
vehicle.
The distance between the centre of the ball coupling and the ground should
never be lower than the indicated value, even with a fully loaded vehicle and
including the maximum drawbar load.
Elevation values for securing the towing bracket:
65 mm (minimum)
403
629 mm
1112 mm (vehicle with max. load)
from 350 to 420 mm (vehicle with max. load)
1000 mm
Fitting a towing bracket
•Driving with a trailer involves an extra effort for the vehicle. Therefore,
before fitting a towing bracket, please contact an Authorised Service Centre
to check whether your cooling system needs modification.•The legal requirements in your country must be observed (e.g. the fitting
of a separate warning lamp).•Certain vehicle components, e.g. the rear bumper, must be removed and
reinstalled. The towing bracket securi ng bolts must be tightened using a
torque wrench, and a power socket must be connected to the vehicle's elec-
trical system. This requires specialised knowledge and tools.•Figures in the illustration show the elevation value and the attachment
points which must be considered if you are retrofitting a towing bracket.WARNING
The towing brackets should be fitted at a specialised workshop.
•If the towing bracket is incorrectly installed, there is serious danger of
accident.•For your own safety, please observe the instructions provided by the
manufacturer of the towing bracket.Caution
•If the power socket is incorrectly installed, this could cause damage to the
vehicle's electrical system.Note
For the Sport finish, fitting a trailer bracket is not recommended due to the
design of the bumpers.
AA
ABACADAEAFAG
WARNING (continued)
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Page 232 of 325

Checking and refilling levels
230•Never touch the radiator fan while the engine is hot, as the fan could
start up suddenly.•Never open the expansion tank when the engine is hot. The cooling
system is under pressure.•Protect face, hands and arms from any hot steam or hot coolant fluid
released by covering the cap with a large, thick rag when opening the
expansion tank.•If any tests have to be performed with the engine running, there is an
added safety risk from the rotating parts (e.g. drive belts, alternator, radi-
ator fan, etc.) and from the high-voltage ignition system.•Observe the following additional warnings if work on the fuel system or
the electrical system is necessary:
−Always disconnect the battery.
− Do not smoke.
− Never work near open flames.
− Always keep an approved fire extinguisher immediately available.Caution
When topping up fluids, make sure the correct fluid is put into the correct
filler opening. This can otherwise cause serious malfunctions or engine
damage.
For the sake of the environment
Inspect the ground underneath your vehicle regularly so that any leaks are
detected at an early stage. If you find spots of oil or other fluids, have your
vehicle inspected at the workshop.
Note
On right-hand drive vehicles some of the reservoirs mentioned below are
located on the other side of the engine compartment.Closing the bonnet– To close the bonnet, push it down until it overcomes the spring
pressure.
– Let the bonnet engage in the locking part. Do not force it ⇒ .
WARNING
•For safety reasons the bonnet must always be completely closed when
the vehicle is moving. After closing it always check that it is properly
secured. The bonnet must be flush with the adjacent body panels.•Should you notice that the bonnet is not safely secured when the
vehicle is moving, stop the vehicle immediately and close the bonnet.
Failure to do so could result in an accident.
Engine oilGeneral notesThe engine comes with a special, high quality, multi grade oil that can be
used in all seasons of the year except for those regions affected by extreme
cold.
WARNING (continued)
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Page 244 of 325

Checking and refilling levels
242Winter operation
The battery is drained more in cold weather, which means that the starting
power is reduced. For this reason, have the battery checked and charged if
necessary before the start of winter.
Replacing the battery
A replacement battery must have the same capacity, voltage and current
rating. It must also have the same di mensions as the original, factory-fitted
battery and have sealed caps. The SEAT batteries which have been specially
developed fulfil the maintenance, performance and safety specifications for
your vehicle.
We recommend you use maintenance-free batteries.
WARNING
•All work on batteries requires specialist knowledge. If work is required
on the bat te r y, t his s hould be pe r form ed by a Te chnical Ser vice or qual ified
workshop. Danger of caustic burns and explosion!•The battery must not be opened. Never try to change the battery's
liquid level. Explosive gas is released from the battery that could cause an
explosion.Caution
•The battery holder and clamps must always be correctly secured.•Before starting any work on the battery, always observe the warnings
listed under ⇒.For the sake of the environment
¡ Batteries contain toxic substances including sulphuric acid and lead.
Therefore, they must be disposed of in line with environmental regulations
and must not be disposed of with ordinary household waste. Make sure
disconnected batteries cannot tip over. Sulphuric acid could be spilt!
Important safety warnings for handling a vehicle batteryThe battery is located at the back of the engine compartment ⇒page 301.
WARNING
Always be aware of the danger of injury and chemical burns as well as the
risk of accident or fire when working on the battery and the electrical
system:•Wear eye protection. Protect your eyes, skin and clothing from acid and
particles containing lead.•Battery acid is very corrosive and caustic. Wear protective gloves and
eye protection. Do not tilt the batteries. This could spill acid through the
vents. Rinse battery acid from eyes immediately for several minutes with
clear water. Then seek medical care immediately. Neutralise any acid
splashes on the skin or clothing with a soapy solution, and rinse off with
plenty of water. If acid is swallowed by mistake, consult a doctor immedi-
ately.•Fires, sparks, open flames and smoking are prohibited. When handling
cables and electrical equipment, av oid causing sparks and electrostatic
charge. Never short the battery terminals. High-energy sparks can cause
injury.
Wear eye protection

Battery acid is very corrosive and caustic. Wear protective
gloves and eye protection!
Ž
Fires, sparks, open flames and smoking are prohibited!
Ÿ
A highly explosive mixture of gases is released when the battery
is under charge.

Keep children away from acid and batteries!
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Page 254 of 325

Wheels and tyres
252
For the sake of the environmentOld tyres must be disposed of according to the laws in the country concerned.
Note
•For technical reasons, it is not generally possible to use the wheels from
other vehicles. This can also apply to wheels of the same model. The use of
wheels or tyres which have not been approved by SEAT for use with your
model may invalidate the vehicle's type approval for use on public roads.•If the spare tyre is not the same as the tyres that are mounted on the
vehicle - for example with winter tyres - you should only use the spare tyre for
a short period of time and drive with extra care. Refit the normal road wheel
as soon as possible.Wheel bolts
Wheel bolts must be tightened to the correct torque.The design of wheel bolts is matched to the rims. If different wheel rims are
fitted, the correct wheel bolts with the right length and correctly shaped bolt
heads must be used. This ensures that wheels are fitted securely and that the
brake system functions correctly.
In certain circumstances, you should not use wheel bolts from a different
vehicle, even if it is the same model ⇒page 223.
After the wheels have been changed, the tightening torque of the wheel bolts
s ho uld b e che cke d as s o on as p ossible wit h a to rqu e w re nch. ⇒ The tight-
ening torque for steel and alloy wheels is 120 Nm.
WARNING
If the wheel bolts are not tightened correctly, the wheel could become
loose while driving. Risk of accident.•The wheel bolts must be clean and turn easily. Never apply grease or oil
to them.•Use only wheel bolts which belong to the wheel.•If the torque of the wheel bolts is too low, they could loosen whilst the
vehicle is in motion. Risk of accident! If the tightening torque is too high,
the wheel bolts and threads can be damaged.Caution
The prescribed tightening torque for wheel bolts for steel and alloy wheels is
120 Nm.Winter tyres
Winter tyres will improve the vehicles handling on snow and
ice.In winter conditions winter tyres will considerably improve the vehicle's
handling. The design of summer tyres (width, rubber compound, tread
pattern) gives less grip on ice and snow.
Winter tyres must be inflated to a pressure 0.2 bar higher than the pressures
specified for summer tyres (see sticker on tank flap).
Winter tyres must be fitted on all four wheels.
Information on permitted winter tyre sizes can be found in the vehicle's regis-
tration documents. Use only radial winter tyres. All tyre sizes listed in the
vehicle documentation also apply to winter tyres.
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Page 258 of 325

If and when
256Spare steel rim wheel
The spare steel rim wheel is carried in the wheel well under
the floor panel in the luggage compartment. It is only
intended for temporary use over short distances.Taking out the spare wheel
–Turn the plastic knob ⇒fig. 192 anti-clockwise.
– Take out the spare wheel.
Securing the defective wheel in the spare wheel well
– Place wheel in spare wheel well in the luggage compartment.
– Secure the wheel by turning plastic knob clockwise.
– Replace the floor panel before closing the tailgate.
Your vehicle can be factory-equipped with a spare steel wheel. The spare
wheel does not usually meet the same performance standards as the wheels
fitted on the vehicle because of the wheel/tyre dimensions, rubber composi-
tion, tread pattern, etc. Therefore, note the following restrictions:•The spare steel wheel is designed only for your vehicle model. Do not
attempt to mount the wheel on any vehicle but your own.•Your vehicle will have different driving characteristics when the spare
steel rim wheel is mounted ⇒ .•The spare wheel is only intended for temporary use after having a flat tyre.
Replace the spare wheel with a normal wheel that has the proper tyre dimen-
sions as soon as possible.•If the size of the spare steel rim wheel is different to that of the other
wheels, it is unlikely that snow chains suitable for the other wheels will fit it.WARNING
•After mounting the spare steel rim wheel, the tyre pressure must be
checked and corrected as soon as possible. The tyre pressure must corre-
spond to the vehicle load (consult the table containing the inflation pres-
sures). Otherwise there is danger of causing an accident. Use the highest
tyre pressure as indicated in the table.•Do not drive faster than 80 km/h, as higher speeds can cause an acci-
dent.•Avoid heavy acceleration, hard braking and fast cornering, as this could
cause an accident.
Fig. 192 Spare steel rim
wheel
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Page 259 of 325

If and when257
Safety First
Operating Instructions
Practical Tips
Technical Specifications
Changing a wheelPreparation work
What you must do before changing a wheel.– If you have a flat tyre or puncture, park the vehicle as far away
from the flow of traffic as possible. Choose a location that is as
level as possible.
–All passengers should leave the vehicle. They should wait in a
safe place (e.g. behind the roadside crash barrier).
–Apply the handbrake firmly.
– Engage 1st gear .
– When towing a trailer: Unhitch the trailer from your vehicle.
– Take the tools and the spare wheel ⇒ page 254 out of the
luggage compartment.
WARNING
If you have a puncture in heavy traffic, switch on the hazard warning lights
and place the warning triangle in a visible location. This is for your own
safety and also warns other road users.
Caution
If you have to change the tyre on a gradient, block the wheel opposite the
wheel being changed by placing a stone or similar object under it to prevent
the vehicle from rolling away.
Note
Please observe legal requirements when doing so.Changing a wheel
Change the wheel as described below.– Remove the wheel cover.
–Loosen the wheel bolts ⇒page 258.
– Raise the vehicle with the jack ⇒page 259.
– Ta k e o f f the wheel with the flat tyre and then put on the spare
wheel ⇒page 260.
– Lower the vehicle.
– Tighten the wheel bolts firmly in diagonal sequence with the box
spanner ⇒page 258.
– Replace the cover.After changing a wheel
After changing the wheel, there are still tasks to complete.– Place the wheel with the defective tyre in the spare wheel well
and secure it.
– Put the tools and jack back in the luggage compartment.
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Page 283 of 325

If and when281
Safety First
Operating Instructions
Practical Tips
Technical Specifications
Removing the tail light
To change the bulbs you must remove the tail light assembly.
Removing the light requires a certain degree of practical skill.
A special retaining screw is used to secure and guide the tail light.
– Check which of the bulbs is defective.
–Open the tailgate.
– Take the screwdriver out of the vehicle's tool kit ⇒page 254.
– Use the flat-blade side of th e reversible screwdriver insert.
– Prise off the cover with a screwdriver in the slot ⇒fig. 224
and remove the cover (with the retaining clips) from the opening.
– Carefully loosen the screw located behind the cover with the screwdriver, turning it anti-clockwise (arrows) .
– Gradually ease the tail light out of the housing ( ⇒fig. 225 posi-
tions and ) by pulling alternately in positions and .
– Remove the bulb holder ⇒page 282.
CautionWhen removing or installing the tail light, take care not to cause any damage.•Removing the tail light in particular can lead to the paintwork or tail light
becoming damaged. This is another reason why we recommend having the
bulbs changed by a qualified workshop.Note
Make sure you have a soft cloth ready to place under the glass on the tail
light, to avoid any scratches.
Fig. 224 Luggage
compartment: Location of
the bolt securing the tail
light unitFig. 225 Removing tail
light from side panel
A1
A2
A3
A4
A1
A2
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Page 284 of 325

If and when
282Remove the bulb holder
When changing a bulb, you must first remove the bulb holder.There are four securing tabs on the inside of the tail light unit.
– Release the retaining tabs ⇒fig. 226 .
– Lift out the bulb holder in the direction of the arrow .
– Change the defective bulb ⇒page 282 ⇒page 283.
WARNING
If a bulb is replaced in a tail light assembly with LED, do not pull too hard
on the bulb holder to avoid damaging the wiring of the LED module.
Changing bulbs
All bulbs can be changed easily in the bulb holder.The bulbs are secured with a bayonet fastener. The table below
gives an overview of the bulb positions.
– Lightly press the defective bulb into the bulb holder, then turn it
to the left and remove it.
– Fit the new bulb, pressing it into the bulb holder and turn it to the right as far as it will go.
– Use a cloth to remove any fingerp rints from the glass part of the
bulb.
– Check whether the new bulb is working.
– Re-install the bulb holder ⇒page 283.
Fig. 226 Retaining tabs
on reverse side of tail light
AA
AB
Fig. 227 Position of the
bulbs in the bulb holder:
Example: Outer left tail
light
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Page 285 of 325

If and when283
Safety First
Operating Instructions
Practical Tips
Technical Specifications
Position of the bulbs
Changing bulbs. LED lamps
All bulbs can be changed easily in the bulb holder.The bulb is secured with a bayonet fastening. The table below gives
an overview of the bulb positions.
– Lightly press the defective bulb into the bulb holder, then turn it
to the left and remove it. – Fit the new bulb, pressing it into the bulb holder and turn it to the
right as far as it will go.
– Use a cloth to remove any fingerp rints from the glass part of the
bulb.
– Check whether the new bulb is working.
– Re-install the bulb holder ⇒page 283.
Position of the bulbsFitting the bulb holder
The bulb holder is easy to fit.
Pos. ⇒ page 282,
fig. 227
Bulb function
A
Turn signal
B
Brake lights and side lights
Fig. 228 Position of the
bulbs in the bulb holder:
Example: Outer left tail
light
Pos. ⇒ fig. 228
Bulb function
A
Turn signal
Fig. 229 Securing the
bulb holder in the tail
light unit
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