electric SKODA OCTAVIA 1999 1.G / (1U) 1.9TDi 66kw Engine Workshop Manual

Page 102 of 140

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19Cooling System
Edition 11.96

- Detach bracket -arrow- for refrigerant pipe. Continued for all models
- Remove both headlights: Electrical System; Repair Group 94; Remov- ing and installing headlights
- Remove the 4 bolts -arrows- for attaching
the top radiator mount.
- Remove the 4 bolts -arrows- for attaching
the bottom radiator mount.

Page 103 of 140

Downloaded from www.Manualslib.com manuals search engine Cooling System19
Edition 11.96


Models with air conditioning
- Pull out radiator slightly together with con-
denser.
- Detach clip -arrow- for attaching refrigerant
pipe.
Continued for all models
- Remove fan shroud (4 bolts).
Note: When removing and installing the fan shroud,ensure that the radiator ribs are not damaged.
- Carefully take out the radiator downward. Installing Installation is performed in the reverse order; pay attention to the following points:
- Tighten thermostatic switch -1- to
35 Nm.
- Fit on the brackets -2- and -3- at the radiator, as illustrated.
- Tighten the bolts for attaching the fan shroud and radiator mounts to10 Nm.
- On models with air conditioning, tighten the bolts for attaching condenser and brackets for refrigerant pipes to10 Nm.
- Replace O-rings in the connection fittings of the coolant hoses.
- Insert drain plug for coolant.
- Fill system with coolant page 19-3.
- Install headlights: Electrical System; Repair Group 94; Remov- ing and installing headlights
- Electrical connections and routing: Current Flow Diagrams, Electrical Fault Finding and Fitting Locations binder