gearbox SKODA OCTAVIA TOUR 2009 1.G / (1U) Owner's Manual

Layout of this Owner's Manual (explanations)
6Layout of this Owner's Manual (explanations)The Owner's Manual has been systematically designed, in order to make it easy for you to find and absorb the information you require.Chapters, table of contents and subject indexThe text of the Owner's manual is divided into relatively short sections which are combined into easy-to-read
chapters
. The chapter you are reading at any partic-
ular moment is highlighted at the bottom right of the page. The
Table of contents
is arranged according to the chapters and the detailed
Subject index
at the end of the Owner's Manual helps you to rapidly find the infor-
mation you are looking for.SectionsThe majority of
Sections
apply to all models.
Since there is a wide range of different equipment and options available it is clearly unavoidable, despite dividing the contents into sections, that mention may be made of equipment which is
not fitted to your vehicle.
Brief information and instructionsEach section has a
Heading
.
This is followed by
Brief information
(in large italic lettering), which tells you the
subject which is dealt with in this section. Most of the illustrations are accompanied by an
Instruction
(in relatively large
letters) which explains to you in a straig
htforward way the action you have to take.
Work steps
which have to be carried out are illustrated with a hyphen.
Direction indicationsAll direction indications such as “left”, “right
”, “front”, “rear” relate to the direction
of travel of the vehicle.Explanation of symbols* Equipment which is marked in such a wa
y is only standard
on certain vehicle
model versions or only suppliable as
optional equipment for certain models.
 End of a section.
 The section is continued on the next page.NotesAll four kinds of notes, which are used in th
e text, are always stated at the end of the
respective section.
WARNING
The most important notes are marked with the heading WARNING. These WARNING notes draw your attention to a serious risk of accident or injury. While reading the text you will frequently encounter a double arrow followed by a small warning symbol. This
symbol is intended to draw your
attention to a WARNING note at the end of the section to which you must pay careful attention.
Caution
A Caution
note draws your
attention to the possibility of damage to your vehicle
(e.g. damage to gearbox), or points
out general risks of an accident.
For the sake of the environment
An Environmental
note draws your attention to environmental protection aspects.
This is where you will, for example, find tips aimed at reducing your fuel consump- tion.
Note
A normal
Note
draws your attention
in a general way to important information.
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Cockpit
9
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
CockpitOverviewThis overview will help you to quickly familiarise yourself with the displays and the control elements.
Electric exterior mirror adjustment* . . . . . . . . . . . . . . . . . . . . . . . . . Air outlet vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever for the multi-functional switch: − Turn signal light, headlight and parking light, headlight flasher − Cruise control system* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument cluster: Instrum
ents and indicator lights . . . . . . . . . . .
Lever for the multi-functional switch: − Multi-functional indicator* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . − Windshield wiper and wash system . . . . . . . . . . . . . . . . . . . . . . . Switch for rear window heater Depending on equipment fitted: − Switch for the ESP* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . − Switch for the TCS* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch for hazard warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control dial for heating on the driver and front passenger seat* Open fuel filler cap from the inside* . . . . . . . . . . . . . . . . . . . . . . . . . Front passenger airbag* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage compartment in the front door Central locking switch and power windows* . . . . . . . . . . . . . . . . . . Bonnet release lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light switch, headlamp beam adjustment . . . . . . . . . . . . . . . . . . . . Storage compartment below steering wheelSteering wheel: − with horn − with driver airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever for adjusting the steering wheel . . . . . . . . . . . . . . . . . . . . . . . .
Ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ashtrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearshift lever (manual gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Depending on equipment fitted: − Operating controls for the heating . . . . . . . . . . . . . . . . . . . . . . . . − Operating controls for the air conditioning system* . . . . . . . . − Operating controls for Climatronic* . . . . . . . . . . . . . . . . . . . . . . . Storage compartment in the midd
le part of the dash panel
Radio* Storage compartment on the front passenger side . . . . . . . . . . . . Note
•
Equipment which is marked * is only standard on certain vehicle model
versions or only suppliable as op
tional equipment for certain models.
•
Vehicles with factory-fitted radio, mobi
le phone etc, are supplied with separate
instructions for operating such equipment.•
The arrangement of the controls and swit
ches and the location of some items
on right-hand drive models may differ from that shown in
⇒page 8, fig. 1
. The
symbols on the controls and switches are the same as for left-hand drive models.
A1
58
A2
83
A3
52 98
A4
16
A5
1956
A6A7
131133
A8
52
A9
67
A10
156
A11
116
A12A13
40, 44
A14
159
A15
49, 51
A16A17
116
A18
93
A19
94
A20
77
A21
96
A22
97
A23
838589
A24A25A26
80
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Starting-off and Driving
95
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
•
Let go of the key as soon as the engine starts otherwise there may be damage
to the starter. The engine running noises may louder at
first be louder for
a short time after
starting the cold engine until oil pressure
can be built up in the hydraulic valve
clearance compensation. This is quite normal and is not an operating problem. If the engine does not start ... You can use the battery of anothe
r vehicle as a jump-start aid
⇒page 188.
It is only possible to tow-start vehicl
es fitted with a manual gearbox. The tow-
starting distance must not be more than 50 metres
⇒page 191.
WARNING
•
Never run the engine in non ventilat
ed or enclosed areas. The exhaust
gases of the engine contain besides
the odorless and colourless carbon
monoxide a poisonous gas - hazard! Carbon monoxide can cause uncon- sciousness and death.•
Never leave your vehicle unattended with the engine running.Caution
•
The starter may only be operated (ignition key position ), if the engine is not
running. If the starter is immediately oper
ated after switching off the engine, the
starter or the engine can be damaged.•
Avoid high engine revolutions, full throttle and high engine loads as long as the
engine has not yet reached its normal oper
ating temperature - risk of damaging the
engine!•
Vehicles which are fitted wi
th an exhaust gas catalyti
c converter should not be
tow-started over a distance of more than 50 metres.
For the sake of the environment
Never warm up the engine when the vehi
cle is standing. Drive off right away.
Through this the engine reaches its operating temperature more rapidly and the pollutant emissions are lower.
Petrol enginesThese engines are fitted with a starter system which selects the correct fuel-air mixture for every external air temperature.•
Do
not depress
accelerator before and when starting engine.
•
Interrupt the attempt at starting after
10 seconds if the engine does not start
right awayand wait for about 30 se
conds before repeating the attempt.
•
It is possible that the fuse on the electric
al fuel pump is defect if the engine still
does not start. Check the fuse and replace it if necessary
⇒page 192.
•
Contact the nearest specialist garage to obtain professional assistance.
It may be necessary, if the engine is
very hot
, to slightly depress the accelerator
after the engine has started.Diesel enginesGlow plug system Diesel engines are equipped with a glow
plug system, the preglow period being
controlled automatically in
line with the coolant temperature and outside temper-
ature. The preglow indicator light
 comes on after the ignition has been switched on.
You should not switch on any major electrical components during the heating period otherwise the vehicle battery will be drained unnecessarily.•
You should start the engine immediately after the glow plug warning light

has gone out.•
The glow plug warning light will come on for about one second if the engine is
at a normal operating temperature or if the outside temperature is above +5°C. This means that you can start the engine
right away
.
•
Interrupt the attempt at starting after
10 seconds if the engine does not start
right awayand wait for about 30 se
conds before repeating the attempt.
•
It is possible that the fuse on the diesel preglow system is defect if the engine
still does not start. Check the fuse and replace it if necessary
⇒page 192.
•
Contact the nearest specialist garage to obtain professional assistance.
A3
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Starting-off and Driving
96
Starting the engine after the fuel tank has run dry It may take longer than normal to start the
engine after refuelling
if the fuel tank has
run completely dry - up to one minute. This is because the fuel system must first of all be filled while the attempting to start the engine.Switching off the engine– The engine can be swit
ched off by turning the ignition key from posi-
tion into
⇒
page 94, fig. 105
.
WARNING
•
Never switch off the engine before the
vehicle is stationary - risk of acci-
dent!•
The brake booster only operates when the engine is running. Greater
physical effort for braking is required
when engine is switched off. Because
if you do not stop as normal, this can cause an accident and severe injuries.
Caution
you should not switch the engine off right
away at the end of your journey after the
engine has been operated fo
r a lengthy period at high
loads but should be allowed
it to run at idling speed for about 2 minutes
. This prevents any accumulation of heat
when the engine is switched off.
Note
•
The radiator fan may continue running fo
r a further 10 minutes or so after the
engine and the ignition have been switched
off. The coolant fan may, however, also
switch on again after some time if the coolant temperature rises because of an accumulation of heat in the engine or
if the engine is warm and the engine
compartment is additionally
heated by strong sunlight.
•
This is why particular care is required when carrying out any work in the engine
compartment
⇒page 160, “Working in the engine compartment”.
ShiftingShift into reverse only when the vehicle is
stationary. Depress the clutch pedal and
hold it fully depressed. Wa
it a moment before engaging reverse gear in order to
avoid any shift noises. The reversing lights will come on once reverse gear is engaged, provided the igni- tion is on.
WARNING
Never engage the reverse gear when driving - risk of accident!
Note
•
One should not lay the hand on the shift lever while driving the vehicle. The
pressure of the hand will be transferred to
the gearshift forks in the gearbox. This
can, over a period of time, lead to
early wear of the gearshift forks.
•
Depress the clutch pedal fully when chan
ging gears, in order to avoid unneces-
sary wear and damage.
A1
Fig. 106 Shift pattern on models fitted with 5-speed manual gearbox
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Starting-off and Driving
98
Range of sensors The clearance warning begins at a distance of about 160 cm from the obstacle (area ⇒page 97, fig. 108
). The interval between the warning signals becomes shorter
as the clearance is reduced. A continuous tone
sounds from a distance of approx. 30 cm (area ) - danger
area.
You should not reverse any further after this signal sounds!
Activating The parking aid is activated automatically when
reverse gear
is engaged and the
ignition is turned on. This is confir
med by a brief acknowledgement signal.
Deactivating The parking aid is deactivated by removing the reverse gear.
WARNING
•
The parking aid is not a substitute fo
r the driver paying proper attention
and it is always the driver's responsibility to take care when parking the vehicle or carrying ou
t similar manoeuvres.
•
You should therefore satisfy yourself, before reversing, that there is no
small obstacle, such as a rock, thin post, trailer drawbar etc., behind your vehicle. Such an obstacle might not be within the range detected by the sensors.
Note
•
The parking aid does not operate if you
are towing a trailer (applies to models
which feature a factory-fitted towing device*).•
If a warning signal sounds for about 3 seconds after switching the ignition on
and engaging reverse gear, and there is no ob
stacle close to your vehicle, this indi-
cates a system fault. Have the fault rectified by a specialist workshop.•
The sensors must be kept clean and free
of ice to enable the parking aid to
operate properly.
Cruise control system (CCS)*IntroductionThe cruise control system (CCS) maintains a constant speed, more than 30 km/h (20 mph), once it has been set, without you
having to depress the accelerator pedal.
This is only possible within the range wh
ich is permitted by
the power output and
braking power of the engine. The cruise control system makes it possible - particu- larly on long journeys - for you to rest your “accelerator foot”.
WARNING
•
The cruise control system must not, for safety reasons, be used in dense
traffic or on unfavourable road surfaces
(such as icy roads, slippery roads or
loose chippings) - risk of accident!•
In order to prevent unintentional use of
the cruise control system, always
switch off the system after use.
Note
•
Models fitted with a manual gearbox: Al
ways depress the clutch pedal if you
switch on the cruise control system when
the gearbox is in Neutral. Otherwise the
engine can rev up unintentionally.•
The cruise control system is not able to maintain a constant speed when driving
on steep downhill sections. The weight of the vehicle increases the speed at which it travels. One should shift down in good
time to a lower gear or slow the vehicle
down by applying the foot brake.
AA
AB
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Driving and the Environment
137
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
Driving and the EnvironmentThe first 1 500 kilometres and then afterwardsA new engine The engine has to be run in during the first 1 500 kilometres.Up to 1 000 kilometres – Do not drive faster than 3/4 of the
maximum speed of the gear in use,
that is 3/4 of the maximum permissible engine speed.
– Do not use full throttle.– Avoid high engine revolutions. – Do not tow a trailer. From 1 000 up to 1 500 kilometres – Increase the power output of the engine
gradually
up to the full
speed of the gear engaged, that
is up to the maximum permissible
engine revolutions.
During the first operating hours the engine
has higher internal
friction than later
until all of the moving parts have harmonized. The driving style which you adopt during the first approx.1 500 kilometres
plays a decisive part in the success of
running in yo
ur vehicle.
You should not drive at unnecessarily
high engine revolutions
even after the
running-in period is
complete. The maximum permissib
le engine spee
d is marked
by the beginning of the red zone on the scale of the revolutions counter. Shift up into the next higher gear on a vehicle
fitted with manual gearbox before the red
zone is reached.
Extremely
high engine revolutions are automatically governed, by
the way. For a vehicle fitted with a manual gearbox
the converse situation also applies: Do
not drive at engine revolutions which are
too low
. Shift down as soon as the engine
is no longer running smoothly.
Caution
All the speed and engine revolution figure
s apply only when the engine is at its
normal operating temperature. Never rev up
an engine which is cold, neither when
the vehicle is stationary nor when driving in individual gears.
For the sake of the environment
Not driving at unnecessarily high engine revolutions and shifting to a higher gear as early as possible are ways to minimise fuel consumption and operating noise levels and protects the environment.New tyresNew tyres have to be “run in” since they do
not offer optimal grip at first. You should
take account of this fact for the first 500 kilometres and drive particularly carefully.New brake padsAllow for the fact that new brake pads do
not achieve their full braking efficiency
until approximately 200 kilometres. New brake pads must be first “run in” before they develop their optimal friction force.
You can, however, compensate for this
slightly reduced braking force by increasing the pressure on the brake pedal. This guideline also applies to any new
brake pads installed at a future date.
During the running-in period, you should
avoid excessive stresses on the brakes.
This includes, for example, violent braking,
particularly from very high speeds, and
also when crossing mountain passes.
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Driving and the Environment
139
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
number of tips on how to protect the environment and at the same time save money. The fuel consumption can naturally also be
influenced by factors which are beyond
the driver's control. It is,
for example, normal for the fu
el consumption to increase
in winter and under worsened
conditions such as poor road conditions, towing a
trailer, etc. The technical requirements for low fuel
usage and economic efficiency of the
vehicle have already been built into the ve
hicle at the works.
Special attention has
been given to minimising ne
gative effects on the environment. It is necessary to
take note of the guidelines given in this
chapter in order to make best use of these
characteristics and to maintain their effectiveness. The optimal engine speed should be obtained when accelerating, in order to avoid a high fuel consumption an
d resonance of the vehicle.
Looking ahead when driving A vehicle's highest fuel consumption occurs it accelerates.Avoid accelerating and brakin
g unnecessarily. If you drive
with forsight you will not
need to brake so often and will also then
not have to accelerate so much. Let your
vehicle coast to a stop, for example, if this
is possible, when you see that the next
set of traffic lights is at red.
Shifting gears and saving energy Shifting up early saves on fuel.Manual gearbox – Drive no more than about one length of your vehicle in first gear. – Always shift up into the next higher gear at approx. 2 000 to 2 500 revs.An effective way of achieving good
fuel economy is to shift up
early
. You will
consume more fuel if you drive at unnecessa
rily high revolutions in any given gear.
The
⇒fig. 141
shows the ratio of fuel consumption to the speed of your vehicle in
the relevant gears. Fuel consumption in 1st
gear is the highest and in 5th gear is the
lowest.
Note
Also use the information supplied by the multi-functional indicator*
⇒page 19.
Fig. 141 Fuel consumption in litres/100 km. and speed in km/h.
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Inspecting and replenishing
160
– Take the bonnet support out of its holder and set it in the opening
designed for it
⇒
page 159, fig. 150
.
Closing the bonnet – Lift the bonnet slightly and unhook the bonnet support. Press the
bonnet support into the hold
er designed to hold it.
– Allow the bonnet to drop from a height of about 30 cm into the lock -
bonnet
do not press down on it
!
WARNING
•
Never open the bonnet if you see that steam or coolant is flowing out of
the engine compartment - risk of scaldi
ng! Wait long enough until the steam
or coolant has stopped escaping.•
For safety reasons, the bonnet must always be properly closed when
driving. One should therefore check that
the lock has in fact engaged prop-
erly after closing the bonnet.•
Stop your vehicle i
mmediately while driving if yo
u notice that the lock is
not properly engaged and close the bonn
et properly - risk of an accident!
Working in the engine compartment Particular care is required when ca
rrying out any work in the engine
compartment!There is a risk of injuries, scalding,
accidents and fire wh
en working in the
engine compartment, e.g. inspecting an
d replenishing oil and other fluids. For
this reason, it is essential to comply with the warning instructions stated below and with the general applicable
rules of safety. The engine compart-
ment of your car is a hazardous area
⇒
.
WARNING
•
Never open the bonnet if you see that steam or coolant is flowing out of
the engine compartment - risk of scaldi
ng! Wait long enough until the steam
or coolant has stopped escaping.•
Switch off the engine and pull out the ignition key.
•
Apply the handbrake firmly.
•
On vehicles fitted with a manual gearbox, move the gearshift lever into
Neutral.•
Allow the engine to cool down.
•
Keep children clear of the engine compartment.
•
Never spill oil and other fluids over the hot engine. Such fluids (e.g. the
antifreeze contained in the coolant) may ignite!•
Avoid short circuits in the electrical system - particularly on the battery.
•
Never place your hand into the radiator
fan as long as the engine is still
warm. The fan might suddenly start running!•
Never open the cap of the coolant expa
nsion bottle as long as the engine
is still warm. The cooling system is pressurized!•
Cover over the cap of the coolant expansion reservoir with a large cloth
when opening it as protection for your face, hands and arms from hot steam or hot coolant.•
Do not let objects, such as e.g cleaning cloth or tools lie in the engine
compartment.•
If you wish to work under the vehicl
e, you must secure the vehicle from
rolling away and support it
with suitable supporting blocks; the lifting jack*
is not sufficient for this - risk of injury!•
In cases where it be necessary to carry out inspection work when the
engine is running there is an additional risk from rotating parts (e.g. the V- ribbed belt, alternator, radiator fan) and from the high-voltage ignition system. Please observe in addition the following:
− Never touch the electrical cabl
es of the ignition system.
− Absolutely avoid any jewellery, loose items of clothing or long hair from getting into the rotating part
s of the engine - Hazard! Therefore
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Breakdown assistance
190
– Release the clutch particular
ly gently when starting off.
Driver of the towed vehicle – Switch the ignition on so that the steering wheel is not blocked and
you can also operate the turn signal
lights, the headlight flasher, the
windscreen wipers and wi
ndscreen washer system.
– Take the vehicle out of gear. – Note that the brake servo unit and power steering only operate if the
engine is running. You will require si
gnificantly greater physical force
to depress the brake pedal and to steer the vehicle if the engine is not running.
– Ensure that the tow rope is always kept taught.Tow rope or tow bar A tow
bar
is safest way of towing a vehicle and also minimizes any shocks. You can
use a tow
rope
only if a suitable tow bar is not available.
The tow rope must be elastic to protect
the vehicle. Thus one should only use
plastic fibre rope or a rope made
out of a similarly elastic material.
Only attach the tow rope to the
towing eyes
provided for this purpose
⇒page 190,
“Front towing eye”. Driving style Towing another vehicle requires a certain
amount of practice. Both drivers should
be familiar with the particular points
about towing a vehicle. Unskilled drivers
should not attempt to tow in another vehicle or to be towed in. One should be constantly vigilant not to allow impermissibly high towing forces or jerky loadings. There is always a risk of excessive stresses and damage resulting at the points to which you attach the tow ro
pe or tow bar when you attempt to tow a
vehicle which is not standing on a paved road.
Caution
If the gearbox of your vehicle no longer
contains any oil because of a defect, your
vehicle must only be towed in with the driven wheels raised clear of the ground, or on a special vehicle transporter or trailer.
Note
•
Please comply with any legal requirements particularly regarding the switched
on signal systems, when towing in
or tow-starting another vehicle.
•
The tow rope must not be twisted as it may in certain circumstances result in the
front towing eye being unscrewed out of your vehicle.Front towing eyeThe front towing eye is welded on behind the bumper on the right ⇒
fig. 173
. The tow rope or the tow bar must only be attached to this eye.
The grille is secured with plastic lugs at the points of the arrows. Remove the grille as follows: – Grasp the grille on the ribs in the upper area. Press it in the direction
of arrow and take it out in the direction or arrow
⇒
fig. 173
.
Fig. 173 Front bumper: protective grille of towing eye
A1
A2
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Breakdown assistance
191
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
– Install again by positioning first of all the lugs of the grille in the guides
on the vehicle and press in the grille. The protective grille must engage firmly.
Rear towing eyeThe rear towing eye is located be
low the rear bumper on the right
⇒
fig. 174
.
Tow-starting a vehicleIf the engine does not start, we generally do
not
recommend
to tow-start
your vehicle. One should attempt to start the engine using jump start cables
⇒
page 188 or call on the servic
es of the SERVICE mobile.
If your vehicle has to be towed: – Engage 2nd or 3rd gear with the vehicle stationary. – Depress the clutch pedal fully and keep it depressed.– Switch on the ignition.
– Wait until both vehicles are movi
ng then release the clutch pedal
slowly.
– Depress the clutch pedal fully when the engine fires and take the
vehicle out of gear.
WARNING
There is high risk of having an accide
nt when tow-starting a vehicle, when
for example the towed vehicle runs into the towing vehicle.
Caution
Vehicles which are fitted with a catalytic
converter should not be tow-started over
a distance of more than 50 metres. Unburn
t fuel may get into the catalytic converter
and damage it.Towing in a vehicle fitted with a manual gearboxPlease refer to the notes
⇒page 189.
The vehicle can be towed in with a tow bar or a tow rope or with the front or rear wheels raised. The maximum towing speed is
50 km/h
.
Fig. 174 Rear towing eye
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