wheel SMART FORTWO 2016 Repair Manual

!Do not affix the following to plastic sur-
faces:
Rstickers
Rfilms
Rscented oil bottles or similar items
You can otherwise damage the plastic.
!Do not allow cosmetics, insect repellent
or sunscreen to come into contact with the
plastic trim. This maintains the high-
quality look of the surfaces.
XWipe the plastic trim with a damp, lint-
free cloth, e.g. a microfiber cloth.
XHeavy soiling: use care products and clean-
ing agents recommended and approved by
smart.
The surface may change color temporarily.
Wait until the surface is dry again.
Cleaning the steering wheel and gear or
selector lever
XThoroughly wipe with a damp cloth or use
leather care agents that have been recom-
mended and approved by smart.
Cleaning the seat covers
General notes
!Do not use a microfiber cloth to clean
covers made out of real leather, artificial leather or DINAMICA. If used often, these
can damage the cover.
iNote that regular care is essential to
ensure that the appearance and comfort of
the covers is retained over time.
Genuine leather seat covers
Leather is a natural product.
It exhibits natural surface characteristics,
for example:
RDifferences in the texture
Rmarks caused by growth and injury
RSlight nuances of color
These are characteristics of leather and not
material defects.
!To retain the natural appearance of the
leather, observe the following cleaning
instructions:
RClean genuine leather covers carefully
with a damp cloth and then wipe the cov-
ers down with a dry cloth.
RMake sure that the leather does not
become soaked. It may otherwise become
rough and cracked.
ROnly use leather care agents that have
been recommended by smart. You can
obtain these from a qualified specialist
workshop.
Seat covers of other materials
!Observe the following when cleaning:
Rclean artificial leather covers with a
cloth moistened with a solution contain-
ing 1% detergent (e.g. dish washing liq-
uid).
Rclean cloth covers with a microfiber
cloth moistened with a solution contain-
ing 1% detergent (e.g. dish washing liq-
uid). Rub carefully and always wipe
entire seat sections to avoid leaving
visible lines. Leave the seat to dry
afterwards. Cleaning results depend on
the type of dirt and how long it has been
there.
Rclean DINAMICA covers with a damp cloth.
Make sure that you wipe entire seat sec-
tions to avoid leaving visible lines.
Cleaning the seat belts
GWARNING
Seat belts can become severely weakened if bleached or dyed. This could cause the seat
belts to tear or fail, for instance, in the
event of an accident. This poses an
increased risk of injury or fatal injury.
Never bleach or dye the seat belts.
!Do not clean the seat belts using chemical
cleaning agents. Do not dry the seat belts by
heating at temperatures above 176 ‡(80 †)
or in direct sunlight.
XUse clean, lukewarm water and soap solu-
tion.
Care159
>> Maintenance and care.
Z

Useful information
i
This Operator's Manual describes all
models and all standard and optional
equipment of your vehicle available at the
time of publication of the Operator's Man- ual. Country-specific differences are pos-
sible. Bear in mind that your vehicle may
not feature all functions described here.
This also applies to safety-relevant sys-
tems and functions.
iRead the information on qualified spe-
cialist workshops: (Ypage 20).
Where will I find...?
Vehicle tool kit
The TIREFIT kit and the towing eye are located
in the stowage well under the front-passenger
footwell.
XUnscrew wing nuts 0043.
XRemove the vehicle tool tray.
0043Towing eye
0044Tire sealant filler bottle
0087Tire inflation compressor
Flat tire
Preparing the vehicle
Your vehicle may be equipped with a TIREFIT
kit (Ypage 161).
Information on changing/mounting a wheel
(
Ypage 197).
XStop the vehicle on solid, non-slippery and
level ground, as far away as possible from
traffic.
XSwitch on the hazard warning lamps.
XSecure the vehicle against rolling away
(Ypage 100).
XIf possible, bring the front wheels into the
straight-ahead position.
XSwitch off the engine.
XRemove the SmartKey from the ignition
lock.
XMake sure that the passengers are not
endangered as they get out of the vehicle.
Make sure that no one is near the danger
area while a wheel is being changed. Any-
one who is not directly assisting in the
wheel change should, for example, stand
behind the barrier.
XGet out of the vehicle. Pay attention to
traffic conditions when doing so.
XClose the driver's door.
TIREFIT kit
Important safety notes
TIREFIT is a tire sealant.
You can use TIREFIT to seal punctures of up to
0.16 in (4 mm), particularly those in the tire
tread. You can use TIREFIT at outside tem-
peratures down to 00F84‡(00F820 †).
Flat tire161
>> Breakdown assistance.

GWARNING
In the following situations, the tire seal-
ant is unable to provide sufficient break-
down assistance, as it is unable to seal the
tire properly:
Rthere are cuts or punctures in the tire
larger than those mentioned above.
Rthe wheel rim is damaged.
Ryou have driven at very low tire pressures
or on a flat tire.
There is a risk of an accident.
Do not drive the vehicle. Contact a quali-
fied specialist workshop.
GWARNING
The tire sealant is harmful and causes irri-
tation. It must not come into contact with
your skin, eyes or clothing or be swallowed.
Do not inhale TIREFIT fumes. Keep tire
sealant away from children. There is a risk
of injury.
If you come into contact with the tire seal-
ant, observe the following:
RRinse off the tire sealant from your skin
immediately with water.
RIf the tire sealant comes into contact
with your eyes, immediately rinse them
thoroughly with clean water.
RIf tire sealant is swallowed, immediately
rinse your mouth out thoroughly and
drink plenty of water. Do not induce vom-
iting, and seek medical attention imme-
diately.
RImmediately change out of clothing
which has come into contact with tire
sealant.
RIf an allergic reaction occurs, seek med-
ical attention immediately.
!Do not operate the tire inflation com-
pressor for longer than 15 minutes at a time
without a break. It may otherwise overheat.
The tire inflation compressor can be oper-
ated again once it has cooled down. Comply with the manufacturer’s safety
instructions on the sticker on the tire infla-
tion compressor.
Using the TIREFIT kit
XDo not remove any foreign objects which
have penetrated the tire, e.g. screws or
nails.
XRemove the tire sealant bottle and the tire
inflation compressor from the front-
passenger footwell (
Ypage 161).
XAffix the 50 mph (80 km/h) maximum speed
sticker to the instrument cluster within the
driver's field of vision.
XUnwind plug
0043with the cable from the tire
inflation compressor 0044.
XRemove hose0083from the bottom section of
tire inflation compressor housing 0044.
XRemove cap on tire sealant bottle0085and
connect hose 0083.
XRemove the cap from valve 006Don the faulty
tire.
XRemove cap on filler hose 0087and screw
filler hose 0087onto the valve.
XInsert connector 0043into the 12 V socket in
your vehicle (Ypage 147).
162Flat tire
>> Breakdown assistance.

XStart the engine.
XBefore disconnecting the jumper cables, let the engine run for several minutes.
XFirst disconnect the jump lead from negative terminal0085and negative terminal 0087and then
from positive terminal 0043and positive terminal 0044. Begin each time at the contacts on your
own vehicle first.
XAttach the protective cover to positive terminal 0043.
XHave the battery checked at a qualified specialist workshop.
iJump-starting is not considered to be a normal operating condition.
iJumper cables and further information regarding jump starting can be obtained at any
qualified specialist workshop.
Towing and tow-starting
Important safety notes
GWARNING
Functions relevant to safety are restricted or no longer available if:
Rthe engine is not running
Rthe brake system or the power steering is
malfunctioning
Rthere is a malfunction in the power sup-
ply or the vehicle's electrical system
When your vehicle is towed away or towed
started, you may require considerably more
effort to steer and brake. There is a risk of
an accident.
In such cases, use a tow bar. Before being
towed away or tow started, make sure the
steering moves freely.
GWARNING
You can no longer steer the vehicle if the
steering wheel lock has been engaged.
There is a risk of an accident.
Always switch off the ignition when towing the vehicle with a tow cable or a tow bar.
GWARNING
When towing or tow-starting another vehi-
cle and its weight is greater than the per-
missible gross weight of your vehicle, the:
Rthe towing eye could detach itself
Rthe vehicle/trailer combination could
rollover.
There is a risk of an accident.
When towing or tow-starting another vehi-
cle, its weight should not be greater than
the permissible gross weight of your vehi-
cle.
Information on your vehicle's gross vehicle
weight rating can be found on the vehicle
identification plate (
Ypage 205).
!Do not use the towing eyes for recovery
purposes as this could damage the vehicle.
If in doubt, recover the vehicle with a
crane.
!Drive slowly and smoothly when towing.
Excessive tractive power could otherwise
damage the vehicles.
!Do not tow with sling-type equipment.
This could damage the vehicle.
!The vehicle can be towed a maximum of
30 miles (50km). The towing speed of 30 mph (50 km/h) must not be exceeded.
If the vehicle has to be towed more than
30 miles (50km), the entire vehicle must be
raised and transported.
!Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
170Towing and tow-starting
>> Breakdown assistance.

It is better to have the vehicle transported
than to have it towed.
Vehicles with automatic transmission:when
towing a vehicle, the transmission must be in
position N.
The battery must be connected and charged.
Otherwise, you:
Rcannot turn the SmartKey to position 2in
the ignition lock
Rcannot shift the transmission to position N
on vehicles with automatic transmission
iDeactivate the automatic locking feature
(Ypage 55). You could otherwise be locked
out when pushing or towing the vehicle.
iVehicles with the basic carrier fitted:
Do not tow away the vehicle with the basic
carrier fitted.
Do not secure the tow cable or tow bar to the
basic carrier.
Installing/removing the towing eye
Installing the towing eye
XRemove the towing eye from the stowage
space. The towing eye is located in the vehicle
tool kit stowage compartment in the front-
passenger footwell (
Ypage 161).
XCarefully prise out cover 0043using a suit-
able tool, e.g. a plastic wedge.
XScrew in the towing eye clockwise to the
stop and tighten it.
Removing the towing eye
XUnscrew and remove the towing eye.
XPosition top of cover 0043in the bumper and
press it in at the bottom until it engages.
XPlace the towing eye in the vehicle tool kit
stowage compartment in the front-
passenger footwell (
Ypage 161).
Towing the vehicle with the rear axle
raised
When towing your vehicle with the rear axle
raised, it is important that you observe the
safety instructions (
Ypage 170).
!The ignition must be switched off if you
are towing the vehicle with the rear axle
raised. Intervention by ESP
®could other-
wise damage the brake system.
XSwitch on the hazard warning lamps
(Ypage 69).
XBring the front wheels into the straight-
ahead position.
XTurn the SmartKey to position 0in the igni-
tion lock and remove the SmartKey from the
ignition lock.
XVehicles with automatic transmission:
shift the automatic transmission to posi-
tion P.
or
XVehicles with manual transmission:
depress the clutch pedal fully and select
neutral.
XTake the SmartKey with you when you leave
the vehicle.
Towing a vehicle with both axles on the
ground
i
In order to signal a change of direction
when towing with the hazard warning lamps
Towing and tow-starting171
>> Breakdown assistance.
Z

switched on, use the combination switch as
usual. In this case, only the indicator
lamps for the direction of travel flash.
After resetting the combination switch, the
hazard warning lamp starts flashing again.
Vehicles with automatic transmission: the
automatic transmission automatically shifts
to position Pwhen you open the driver's or
front-passenger door or when you remove the
key from the ignition lock. In order to ensure
that the automatic transmission stays in
position Nwhen towing the vehicle, you must
observe the following points:
XMake sure that the vehicle is stationary.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress and hold the brake pedal.
XShift the automatic transmission to posi-
tion N.
Vehicles with manual transmission:
XLeave the SmartKey in position 2in the
ignition lock.
XRelease the brake pedal.
XRelease the parking brake.
XSwitch on the hazard warning lamps
(Ypage 69).
It is important that you observe the safety
instructions when towing away your vehicle
(
Ypage 170).
Transporting the vehicle
!
You may only secure the vehicle by the
wheels, not by parts of the vehicle such as
axle or steering components. Otherwise,
the vehicle could be damaged.
XVehicles with automatic transmission:
turn the SmartKey to position 2in the igni-
tion lock (
Ypage 87).
XVehicles with manual transmission:
depress the clutch pedal fully and select
neutral.
XShift the transmission to position N.
As soon as the vehicle has been loaded:
XPrevent the vehicle from rolling away by
applying the parking brake.
XVehicles with automatic transmission:
shift the transmission to position P.
XVehicles with manual transmission:
depress the clutch pedal fully and engage
first or reverse gear.
XTurn the SmartKey to position0in the igni-
tion lock and remove it.
XSecure the vehicle.
The towing eye can be used to pull the vehicle
onto a trailer or transporter for transporting
purposes.
Tow-starting (emergency engine start-
ing)
!
Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
iYou can find information on "Jump-start-
ing" at (Ypage 168).
Before tow-starting:
Rthe battery must be connected
Rthe engine must be cold
Rthe exhaust system has cooled down.
XSwitch on the hazard warning lamps
(Ypage 69).
XInstall the towing eye (Ypage 171).
XSecure the rigid towing bar or the towing
rope.
XDepress and hold the brake pedal.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress the clutch pedal fully, engage sec-
ond gear and keep the clutch pedal fully
depressed.
XRelease the brake pedal.
XTow-start the vehicle.
XRelease the clutch pedal slowly; do not
depress the accelerator pedal while doing
so.
XWhen the engine is started, immediately
depress the clutch pedal fully and select
neutral.
XPull over at a suitable place and stop the
vehicle safely, paying attention to road
and traffic conditions.
XSecure the vehicle against rolling away
with the parking brake.
XRemove the rigid towing bar or towing
rope.
172Towing and tow-starting
>> Breakdown assistance.

Useful information
i
This Operator's Manual describes all
models and all standard and optional
equipment of your vehicle available at the
time of publication of the Operator's Man- ual. Country-specific differences are pos-
sible. Bear in mind that your vehicle may
not feature all functions described here.
This also applies to safety-relevant sys-
tems and functions.
iRead the information on qualified spe-
cialist workshops: (Ypage 20).
Important safety notes
GWARNING
If wheels and tires of the wrong size are
used, the wheel brakes or suspension com-
ponents may be damaged. There is a risk of
an accident.
Always replace wheels and tires with those
that fulfill the specifications of the orig-
inal part.
When replacing wheels, make sure to use the
correct:
Rdesignation
Rmodel
When replacing tires, make sure to use the
correct:
Rdesignation
Rmanufacturer
Rmodel
GWarning
A flat tire severely impairs the driving,
steering and braking characteristics of
the vehicle. There is a risk of an accident.
do not drive with a flat tire. Immediately
replace the flat tire with your spare wheel,
or consult a qualified specialist workshop.
Accessories that are not approved for your
vehicle by smart or that are not being used
correctly can impair driving safety. Before purchasing and using non-approved
accessories, visit a qualified specialist
workshop and inquire about:
Rsuitability
Rlegal stipulations
Rfactory recommendations
Information on dimensions and types of
wheels and tires for your vehicle
(
Ypage 200).
Information on air pressure for the tires on
your vehicle can be found:
Ron the tire and loading information table
on the driver's side B-pillar
Runder "tire pressure" (Ypage 180)
iFurther information on wheels and tires
can be obtained at any qualified specialist
workshop.
Operation
Information on driving
RCheck the tire pressures when the vehicle
is heavily laden and, if necessary, adjust
before beginning your journey.
RWhile driving, pay attention to vibrations,
noises and unusual handling characteris-
tics, e.g. pulling to one side. This may
indicate that the wheels or tires are dam-
aged. If you suspect that a tire is defec-
tive, reduce your speed immediately. Stop
the vehicle as soon as possible to check the
wheels and tires for damage. Hidden tire
damage could also be causing the unusual
handling characteristics. If you find no
signs of damage, have the tires and wheels
checked at a qualified specialist work-
shop.
RWhen parking your vehicle, make sure that
the tires do not get deformed by the curb or
other obstacles. If it is necessary to drive
over curbs, speed humps or similar eleva-
tions, try to do so slowly and at an obtuse
angle. Otherwise, the tires, particularly
the sidewalls, may be damaged.
Operation177
>> Wheels and tires.
Z

Regular checking of wheels and tires
GWARNING
Damaged tires can cause tire inflation
pressure loss. As a result, you could lose
control of your vehicle. There is a risk of
accident.
Check the tires regularly for signs of dam- age and replace any damaged tires imme-
diately.
Regularly check the wheels and tires of your
vehicle for damage, at least once a month, as
well as after driving on rough roads. Damaged
wheels can cause a loss of tire pressure. Pay
particular attention to damage such as:
Rcuts in the tires
Rpunctures in the tires
Rtears in the tires
Rbulges on tires
Rdeformation or severe corrosion on wheels
Regularly check the tire tread depth and the
condition of the tread across the whole width
of the tire (
Ypage 178). If necessary, turn the
front wheels to full lock in order to inspect
the inner side of the tire surface.
All wheels must have a valve cap to protect the
valve against dirt and moisture. Do not fit
anything onto the valve other than the stand-
ard valve cap or other valve caps approved for
your vehicle by smart. Do not use any other
valve caps or systems, e.g. tire pressure mon-
itoring systems.
Regularly check the pressure of all the tires
particularly prior to long trips. Adjust the
tire pressure as necessary (
Ypage 180).
The service life of tires depends, among
other things, on the following factors:
RDriving style
RTire pressure
RDistance covered
Notes on tire profile
GWARNING
Insufficient tire tread will reduce tire
traction. The tire is no longer able to dis-
sipate water. This means that on wet road
surfaces, the risk of hydroplaning increa-
ses, in particular where speed is not adap- ted to suit the driving conditions. There is
a risk of accident.
If the tire pressure is too high or too low,
tires may exhibit different levels of wear
at different locations on the tire tread.
Thus, you should regularly check the tread
depth and the condition of the tread across
the entire width of all tires.
Minimum tire tread depth for:
RSummer tires: 00CEin (3 mm)
RM+S tires: 00CFin (4 mm)
For safety reasons, replace the tires before
the legally prescribed limit for the mini-
mum tire tread depth is reached.
Indicator 0043shows which position the bar
marking (arrow) for tread wear is integrated
into the tire tread.
Treadwear indicators (TWI) are required by
law. Six indicators are positioned on the tire
tread. They are visible once a tread depth of
approximately 00CDin (1.6 mm) has been
reached. If this is the case, the tire is so worn
that it must be replaced.
Selecting, mounting and replacing
tires
ROnly mount tires and wheels of the same
type and make.
Exception: it is permissible to fit a dif-
ferent type or make in the event of a flat
tire.
ROnly mount tires of the correct size onto the
wheels.
178Operation
>> Wheels and tires.

RAfter fitting new tires, run them in at mod-
erate speeds for the first 60 miles (100 km),
as they only reach their full performance
after this distance.
RDo not drive with tires which have too little
tread depth, as this significantly reduces
the traction on wet roads (hydroplaning).
RReplace the tires after six years at the lat-
est, regardless of wear.
Winter operation
General notes
Have your vehicle winterproofed at a quali-
fied specialist workshop at the onset of win-
ter.
Observe the notes in the "Changing a wheel"
section (
Ypage 196).
Driving with summer tires
At temperatures below 45 ‡(+7 †), summer
tires lose elasticity and therefore traction
and braking power. Change the tires on your
vehicle to M+S tires. Using summer tires at
very cold temperatures could cause tears to
form, thereby damaging the tires perma-
nently. smart cannot accept responsibility
for this type of damage.
GWARNING
Damaged tires can cause tire inflation
pressure loss. As a result, you could lose
control of your vehicle. There is a risk of
accident.
Check the tires regularly for signs of dam- age and replace any damaged tires imme-
diately.
M+S tires
GWARNING
M+S tires with a tire tread depth of less
than 00CFin (4 mm) are not suitable for use in
winter and do not provide sufficient trac-
tion. There is a risk of an accident.
M+S tires with a tread depth of less than 00CF
in (4 mm) must be replaced immediately.
At temperatures below 45 ‡(+7 †) use winter
tires marked with M+S.
Only winter tires bearing the 004Dsnowflake
symbol in addition to the M+S marking pro-
vide the best possible grip in wintry road
conditions. Only these tires will allow driv-
ing safety systems such as ABS and ESP
®to
function optimally in winter. These tires
have been developed specifically for driving
in snow.
Use M+S tires of the same make and tread on
all wheels to maintain safe handling charac- teristics.
Always observe the maximum permissible
speed specified for the M+S tires you have
mounted. Therefore, only use tire types and
sizes approved for smart. Observe the tire
load rating and speed rating required for
smart.
Tires with a specified direction of rotation
have additional benefits, e.g. if there is a
risk of aquaplaning. These advantages can
only be gained if the tires are fitted corre-
sponding to the direction of rotation.
An arrow on the sidewall of the tire indicates
its correct direction of rotation.
When you have mounted the M+S tires:
XCheck the tire pressures (Ypage 180).
XVehicles for USA: restart the tire pressure
monitor (Ypage 185).
Snow chains
GWARNING
If snow chains are installed to the front
wheels, they may drag against the vehicle
body or chassis components. This could
cause damage to the vehicle or the tires.
There is a risk of an accident.
To avoid hazardous situations:
Rnever install snow chains to the front
wheels
Ralways install snow chains in pairs to the rear wheels.
Winter operation179
>> Wheels and tires.
Z

!Vehicles with steel wheels:if you mount
snow chains on steel wheels, you may dam-
age the hub caps. Remove the hub caps from
the relevant wheels before mounting the
snow chains.
smart recommends that you only use snow
chains that have been specially approved for
smart. For more information, please contact
the smart center or a qualified specialist
workshop.
Bear in mind that snow chains are designed
for a certain wheel size. If you mount tires
that are larger or smaller than the original
tires, you will require new snow chains of the
correct size.
If you intend to mount snow chains, please
bear the following points in mind:
RSnow chains may not be mounted on all
wheel/tire combinations. Permissible
wheel-tire combinations (
Ypage 200).
ROnly use snow chains when driving on roads
completely covered by snow. Remove the
snow chains as soon as possible when you
come to a road that is not snow-covered.
RLocal regulations may restrict the use of
snow chains. Observe the appropriate reg-
ulations if you wish to mount snow chains.
Rdo not exceed the maximum permissible
speed of 30 mph (50 km/h).
Tire pressure
Tire pressure specifications
GWARNING
Underinflated or overinflated tires pose
the following risks:
Rthe tires may burst, especially as the
load and vehicle speed increase.
Rthe tires may wear excessively and/or
unevenly, which may greatly impair tire
traction.
Rthe driving characteristics, as well as
steering and braking, may be greatly
impaired.
There is a risk of an accident.
Follow recommended tire inflation pres-
sures and check the pressure of all the tires including the spare wheel:
Rmonthly, at least
Rif the load changes
Rbefore beginning a long journey
Runder different operating conditions,
e.g. off-road driving
If necessary, correct the tire pressure.
The specifications on the sample Tire and
Loading Information placard and tire pres-
sure tables are examples. Tire pressure spec-
ifications are vehicle-specific and may
deviate from the data shown here. The tire
pressure specifications that are valid for
your vehicle can be found on the Tire and
Loading Information placard and tire pres-
sure table on the vehicle.
The recommended tire pressures for the tires
mounted at the factory can be found on the
labels described here.
Further information on tire pressures can be
obtained at a qualified specialist workshop.
0043Recommended tire pressures
The Tire and Loading Information placard is
on the B-pillar on the driver's side
(
Ypage 185).
The Tire and Loading Information placard
contains the recommended tire pressures for
cold tires. The recommended tire pressures
are valid for the maximum permissible load
and up to the maximum permissible vehicle
speed.
The tire pressure table is on the inside of the
fuel filler flap.
180Tire pressure
>> Wheels and tires.