engine coolant SSANGYONG MUSSO 2003 User Guide

M162 ENGINE MECHANICAL 1B1-33
CYLINDER HEAD FRONT COVER Preceding Work : Removal of cylinder head coverRemoval of coolant connection fitting
1 Camshaft Position Sensor
2 Magnet Assembly
3 Upper Guide Rail
4 Bolt (M6 x 60, 3 pieces) .................22.5-27.5 Nm 5 Bolt (M8 x 80, 3 pieces)
.................22.5-27.5 Nm
6 Front Cover
7 Rubber Gasket ...................................... Replace
8 Bolt (M6 x 16, 3 pieces) ......................... 9-11 Nm
Removal & Installation Procedure
1. Remove the magnet assembly. Installation Notice
Tightening Torque 9 - 11 Nm

1B1-36 M162 ENGINE MECHANICAL
4. Remove the three flange bolts in the exhaust camshaftsprocket. Installation Notice
5. Separate the chain from the camshaft sprockrt. Notice Be careful not to drop the chain into the timing case.
Do not reuse the removed bolts.
Tools Required
000 589 01 10 00 Box Wrench Insert
116 589 02 34 00 Screw-fixed Pin
116 589 20 33 00 Sliding Hammer Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1 cylinder
is at TDC. Notice Rotate the crankshaft in the normal engine direction.
2. Put the alignment marks (arrows) on the timing chain and camshaft sprocket.
3. Drain the coolant from the crankcase.
Tightening Torque 1st step 18 - 22 Nm
2nd step 90
° ± 5 °

M162 ENGINE MECHANICAL 1B1-59
CAMSHAFT
Preceding Work : Removal of cylinder head cover, removal of coolant connection fitting
1 Chain Tensioner Assembly.................. 72-88 Nm
2 Exhaust Camshaft Sprocket
3 Upper Guide Rail
4 Cylinder Head Front Cover 5 Intake Camshaft Sprocket
6 Chain
7 Wrench (Special Tool)

M162 ENGINE MECHANICAL 1B1-97
OIL FILTER Preceding Work : Removal of starter motorRemoval of upper intake manifold
1 Coolant Line
2 O-ring .................................................... Replace
3 Clip
4 Hose5 Bolt........................................................... 23 Nm
6 Oil Filter
7 Gasket ................................................... Replace

1B1-98 M162 ENGINE MECHANICAL
Tightening Torque 23 Nm
Notice Replace the oil filter gasket.
4. Installation should follow the removal procedure in the reverse order.
5. Check engine oil level.
6. Run the engine at idle and check the engine for leaks.
3. Remove the oil filter bolt and then remove the oil filter.
Installation Notice
Removal & Installation Procedure
1. Drain the coolant from the crank case.
2. Remove the each coolant line and hose.

M162 ENGINE MECHANICAL 1B1-109
CORE PLUGS IN CRANKCASE Preceding Work : Draining of the coolant
1 Core Plug............................................... Replace

1B1-110 M162 ENGINE MECHANICAL
Tools Required
102 589 00 15 00 Drift Replacement Procedure
1. Remove the intake and exhaust manifolds.
2. Pull back the core plug until the end of one side comes outusing the screw driver.
3. Pull out the plug carefully using a pliers.
5. Press in new plug using a drift. Notice
Wait for about 45minutes before filling the coolant so that the Loctite 240 hardens.
6. Warm up the engine and check the coolant for leaks.
4. Clean the sealing surface and apply Loctite 241.

1B2-10 M161 ENGINE MECHANICAL
4. Disconnect the coupling of HFM sensor and remove the aircleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant. Notice Open the coolant reservoir cap.
5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm

M161 ENGINE MECHANICAL 1B2-11
10. Remove the upper mounting bolts of radiator and thenremove the radiator.
7. Loosen the cylinder block drain plug and then drain thecoolant completely. Installation Notice
Tightening Torque 30 Nm
Notice Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.

1B2-14 M161 ENGINE MECHANICAL
20. Disconnect following sensors connector.HFM sensor.
Coolant temperature sensor.
2 knock sensors.
Camshaft and crankshaft sensors.
21. After removing the ignition coil cover, disconnect the ignition coil connector.
22. Remove the harness cover and disconnect the 6 injection valve connectors. Disconnect the main harness.
23. Separate the hose toward engine from canister purge solenoid valve.
24. Remove the automatic transmission oil cooler line.