4wd fuse SSANGYONG MUSSO 2003 Service Manual

TRANSFER CASE (TOD) 5D2-7
1. K-LINE : Communication line for coding and diagnosis with SCANNER.
Classification of Pin No.
Classification
Pin No. Pin Name Description
Power Supply 17,18
Ground
TOD control unit ground
4,19 Battery TOD control unit battery supply : (Fuse No 13,20A)
5 Ignition Ignition ON / OFF
27 Position 1
Position encoder 1 : check of shift motor position
10 Position 2 Position encoder 2 : check of shift motor position
28 Position 3
Position encoder 3 : check of shift motor position
30 Position 4
Position encoder 4 : check of shift motor position
9 4H/4L Switch Transfer case mode input
24 Auto T/M Neutral Check of neutral gear position in Auto T/M 16 Speed 5V supply (TPS / speed sensor)
11 Front Speed
Front speed sensor signal input
Signal Input
29 Rear Speed Rear speed sensor signal input
25 ABS Operation
ABS ON / OFF
6 Position Return
Position encoder ground
13 Speed / TPS Return Ground for speed sensor / TPS
2 2 CAN-L CAN bus low line
23 CAN-H
CAN bus high line
2,15 Motor LO-HI Motor output port
- LO to HI : join with battery
- HI to LO (or motor brake) : join with ground
1,14 Motor HI-LO Motor output port
- HI to LO : join with battery
- LO to HI (or motor brake) : join with ground
3 EMC TOD output
Signal Output
21 4L Illumination Illuminates
“4L ” indicator
7 Diagnosis Display
4WD check lamp illuminator
- Upon defect ; Ground circuit
20K-LINE1)
Diagnosis

TRANSFER CASE (TOD) 5D2-21
DIAGNOSIS Malfunction interior TOD control unit ; fault code 1714
Phenomenon
1. When ignition “ON ”, “4WD CHECK ” lamp illuminates
continuously.
2. On diagnosis by SCAN-100, it displays fault code “1714 ”.
Cause ; Error of EEPROM checksum in TOD control unit
Test Stage / Contents
Result
Stage T est Contents and Procedure Specified Value
/Yes/No Countermeasure
Check power supply for TOD control unit. 1. Disconnect 30 pin connector from TOD control unit.
2. Ignition “ON ”.
3. Using multi-tester, measure voltage between pin 5(+)
and 17/18 (-). - Specified value - Measured value is within specified range ? 11-14 Vdc
Ye sNo Perform A2 stagePerform A3 stage
Check connection status in TOD control unit connector.
1. Check connection status.
- Is it connected exactly?
2. In case of mal-connection, connect tightly then perform the follows.
a. Delete fault code using Scan-100.
b. Ignition “OFF ”.
c. Ignition “ON ”.
d. Diagnose by Scan-100.
- Does it display fault code “1714 ”? Ye s
No
Ye s No
Check short of 10A fuse (fuse No.20).
1. Detach No.20 fuse from engine room fuse box.
2. Check the existence of short.
- Is fuse normal? Yes
No
Check ground of TOD control unit.
1. Ignition “ON ”.
2. Check voltage between 4/19 (+) pin and 17/18 (-)
using multi-tester (keep connection status).
- Specified value (battery is good)
- Measured value
3. Check short between 17/18 pin and body after disconnect 30 pin connector.
- Is resistance " "? 12Vdc (battery
voltage)
Ye s
No
Ye sNo
A1 A2 A3 A4
Perform A3 stage Perform A2 stage Perform A3 stage Normal system Perform A4 stage Replace fuse, then perform A1 stage Perform A4-3 stage Replace TOD controlunit Repair ground wiring Ground is O.K., perform A5 stage

9A-8 BODY WIRING SYSTEM1 Fuse Box
2 Door Lock Relay
3 Relay Box
3.1 Front Wiper Relay
3.2 ABS Warning Lamp Relay ....................................ABD 5.0
3.3 Flasher Unit
3.4 Fuel Pump Relay ................................................. Gasoline E/G
3.5 Shift Lock Relay ................................................... Automatic Transmission
3.6 Clutch Interlock & Neutral Relay ...........................Manual Transmission or Automatic Transmission
3.7 Sun Roof Relay
3.8 Automatic T ransmission ‘B’ Switch Interlock ....... Automatic Transmission
3.9 Power Window Relay
3.10 Rear Fog Lamp Relay .......................................... Rear Fog Lamp
3.11 ECS Relay 4 Defogger Relay
5 Ground 1
6 Roof Wiring Connector
7 Diode 1
8 Front Door Wiring Connector
9 Front Door Wiring Connector
10 Front Door Wiring Connector 11 Front Door Wiring Connector
12 Kick Down Relay .................................................. Automatic Transmission
13 Floor Wiring Connector
14 Floor Wiring Connector
15 Floor Wiring Connector
16 ABD Floor Wiring Connector ................................ABD 5.0
17 ECS Floor Wiring Connector
18 Rear Iper & Washer Switch
19 Clutch Switch ........................................................ Manual Transmission
19-1 Clutch Switch ........................................................ E32 Gasoline E/G with Manual Transmission
20 Stop Lamp Switch
21 Outside Mirror Switch
22 Ignition Switch
23 Multi Function Switch
24 Multi Function Switch
25 Black Out Switch .................................................. Black Out Lamp
26 Black out switch ................................................... Black Out Lamp
27 Joint Connector (Tail)
28 Joint Connector (Ignition)
29 Cluster
30 Cluster ................................................................. Automatic Transmission
31 Cluster
32 Cluster
33 4WD Switch .......................................................... Except TOD
33-1 4WD Switch .......................................................... TOD
3 4 Hazard Switch
35 Ground 2
36 Pedal Module ....................................................... Gasoline E/G with MSE ECU
37 Audio Switch
3 8 Immobilizer ........................................................... Crypto Type, Gasoline E/G with MSE ECU or Diesel E/G
39 Ignition Switch
40 Multi Function Switch
4 1 STICS
4 2 STICS
4 3 REKES ................................................................. Remote Keyless

5-86 ELECTRICAL WIRING DIAGRAMS
13. TCCU-PART TIME
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT
TCM
B1
A1 B6
B7B14
A15 A30
A14
Main - Engine Main - Engine Main - Engine DLC Connector - Main MainMain
C101 (21Pin, Colorless)C102 (2Pin, Colorless)
C103 (2Pin, White) C211 (14Pin, Black) G201 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The Steering ColumnRight The I/P Fuse Block Beside The TCCU
12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
141516 13 12 11 10 9
87654321
DLCCLUTCH SWITCH C102
W/H MAIN
C211
W/H DLC
87654321
23222120191817161514131211109
TCCU
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103 RB LB BrW
BrW Cluster
Clustor(4WD)
RB YW
TCCU YW
G201 G201
B
2
1
G205
18
4H 4L
34
80A
60A F22
10A
LB
B
BB
F20
10A
"A1"TCM
F10
10 8
9
20A
B+ SIG
5V
B+
IGN 1
GND
2
C211
4
C208
5
C208B LgW
LgW
35
"A15"TCM
L
LB
32
31
GrR
"13" DLC
Cluster
(N)
TCM"A9" (E23
MB
A/T) "N"
Start Lock Switch (E32
MB
A/T) "N"
Clutch switch (M/T) 87 85
30 86
B
Y
LLLL
LL
PNP
Relay (A/T)
(M/T) 15 19
11
22
14 GND
3
: M/T
9
910 1213
12
11
34
56
71 4
81
2

5-88 ELECTRICAL WIRING DIAGRAMS
2) 4WD SWITCH , T/C SPEED SENSOR, T/C MOTOR CIRCUIT
Engine - Main Main - T/M Main Engine Main
C104 (15Pin, Black)C205 (3Pin, Black)
S203 (Gray) G101 G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
HUB LOCKSOLENOID
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Upper The T/C Motor Under Right The Audio Behind The Left LampUpper The ECM
12123
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
4WD SWITCH
1 5678910 23
4
45
12
67
3
T/C MOTOR
C205
W/H MAIN
C104
W/H ENG. MAIN
1452
8
14
79
3
15131011
6
12
87654321
23222120191817161514131211109
TCCU
M
Ef10
C101
GW 10A
4
31
58
13 7 412V
12V 6
C205
WL
YYW
WL Y
YW
2
Magnetic
Coil
TCCU
T/C SpeedSensor
1
18
5YW
F
3
21
W
C
GND
G203 G101
ILL
4WD
Switch 76
4H
2H 4L
9
GW
B5
Br L
10 1 7
S203
3
B
21
SIG
5V
1
12
LgW
D SIG
5V
2 5
RY
E SIG
5V
4
20
Br
A
2
R
7
T/C Motor
1
R
G
6
17
RW
G
B
G B
Hub
Lock Sol
Value 1 2 16
23
RW SIG
5V
SIG
5V SIG
SIG
5V
C104
15 ILL

5-90 ELECTRICAL WIRING DIAGRAMS
14. TCCU-FULL TIME
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT Main - Engine Main - Engine Main - Engine DLC Connector - Main MainMain
C101 (21Pin, Colorless)C102 (2Pin, Colorless)C103 (2Pin, White) C211 (14Pin, Black) G201 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The Steering ColumnRight The I/P Fuse Block Beside THe ECM
12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
141516 13 12 11 10 9
87654321
DLC
CLUTCH SWITCH
C102
W/H MAIN
C211
W/H DLC
87654321
23222120191817161514131211109
TCCU
5
C208B
"40"
Cluster (N) TCM
"A9" (E23
MB
A/T) "N"
Start Lock Switch (E32
MB
A/T) "N"
LL L L
LL
9C208B
30 15
BAT+IGN 1
31 GND
E
f2
C103 RB
LB
Cluster
YW
Full Time TCCU
YW
G201 G201
B
2
1
G207
18
4WD
Low 4WD
Check
35
80A
F22
10A
LW
B
BB
F20
10A
F10 10 15
9
20A
B+ SIG
5V
B+
IGN 1
GND
2
C211
3
GrR
LgW 31
L
W
"12" DLC
Clutch switch(M/T) 87 86
30 85
B
Y Y
PNP
Relay (A/T) (A/T)
(M/T) 22 19
11
4
C211
4
L
BrW
"13" DLC 8
14 GND
3
: M/T
910 1213
12
11
34
56
71 4
81
2

5-94 ELECTRICAL WIRING DIAGRAMS
15. TOD (TORQUE ON DEMAND) - E32, MSE
1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT Main - Engine Main - Engine Main Main Main
C101 (21Pin, Colorless)C103 (2Pin, White)S203 (Gray) G203 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
TOD
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under Right The Audio Upper The ECMBeside The TCCU
A1 A9 A8
A18
B1
B6 B5
B12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
45
12
67
3
T/C MOTOR
1
5678910 23
4
4WD SWITCH
1
7 7 S203
GND
BAT+
30
IGN1
ILL
15 58
31
Ef9 60A
F20 10A
F10 20A
B4 B5
G205 G203
TOD
YW LW
LgW LgW
B11 YW
2
C103
WYW
IGN1
F22
10AEf1010A
A9 LB 18
35 31
4L
4WD
CHECK
B+
B+
GND
SIG
A16 B9
BB
GNDB10
B
A1
5V
5V
5V
5V
5V SIG
A4
B7B2
6
B 7
G 4
A 2
E 1
D 3
C 5
F
RW RWB6
R
B1
R
LgWSIG
A5RW SIG
A15Br
T/C MOTOR SIG
A18
Ef2 80A
"A15"
TCMGrR BW BW GW GW
GW
B
59 1
0
A24L 4H
4
C101
4WD Switch
Cluster
M
1
2

5-126 ELECTRICAL WIRING DIAGRAMS
23. ILLUMINATION CIRCUIT
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Air Con Main MainMain Main Main Main Main
C101 (21Pin, Colorless)C212 (17Pin, White) S101 (Black)
S203 (Gray) G201 G203G204 G205 G208
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The Glove Box Inside The Engine Room Fuse BlockUnder Right The Audio Right The I/P Fuse Block Upper The ECM Behind The Ashtray Beside The TCCUUnder THe CO-Driver Seat
C212
W/H MAINFRONT
FOG
SWITCH DOOR
UNLOCK
SWITCH
HAZARD SWITCH 4WD
SWITCH AUDIO
CIGAR
LIGHTER A/C
SWITCH
MULTI-FUNCTION SWITCH
POSITION
SWITCH
12
5678910 34
12345 678910
11 12 13 14 15 16 1712
34561
345 2
12
5678910 341231234 5678
9 101112131415161718
1
231234
C1 C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14