SSANGYONG NEW ACTYON SPORTS 2012 Service Manual

03-14
Pretensioner ▶
The seat belt pretensioner is a unit to retract the seat belt instantly by igniting the inflator in the
pretensioner when the front air bag system is activated.
It also increases safety effect of the seat belt by limiting the front seat occupants from moving
forward and keeping occupants in correct posture.
The load limiter is also installed to reduce chest impact to a front seat occupant by loosening the
seat belt while maintaining the force applied by the seat belt uniformly when the pretensioner
retracts the seat belt instantly. The seat belt pretensioner operates first, and then the load limiter
operates.
Height Adjuster
It is to improve comfort and
optimize restrictive
performance in case of a
collision by adjusting the
belt position to the
occupant's shoulder.Driver’sFront passenger’s
Pretensioner

03-157430-01
Working Diagram Operation
Basic Operating Process ▶
MGG is ignited and the piston moves up by the
gas pressure.
The rack gear is engaged to the piston. This
changes the linear movement to rotational
movement.
When the piston is rotating, the roller moves to
shaft according to the cam shape of pinion. At
this moment, the clutch is engaged.
The combined set of pinion, sleeve and spool
rotates as a set. -
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The piston moves up by
the gas pressure and
pulls in the belt by
rotating the spool. -
If the shaft torsion starts to deformed due to
increased load to the passenger, the spool
and pinion (clutch assembly) rotates in reverse
and the psiton moves down.
The psiton moves down when the residual
pressure is eliminated through vent hole. If it
reaches to the bottom, the pinion is
disengaged and rotates freely. -
- Initial position 1.
Inflator ignited
(inner clutch
engaged) 2.
Piston moved to
top position 3.
Load limiter
operated (rack
moved to
opposite
direction) 4.
Rotation of sleeve Tha gap netween
roller and sleeve
is maintained.
Thus, the sleeve
transfers the reel
spring torque to
the spool when it
is rotated. -

03-16
1) Types of Child Restraint System
There are 2 securing types for the child restraint system.
By using seat belt
By using ISOFIX (for the vehicle with ISOFIX system) -
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2) Securing the Child Restraint Seat (Normal Baby Seat)
Item Weight AgeFixing
methodRear
left/right seat
Driver seat/rear
center seat
Reversed seat< 10kg 6 to 9 months Seat belt U/SU X
< 13kg 12 to 15 months Seat belt U/SU X
Forward seat
9 to 18kg 9 to 48 monthsSeatbelt/
ISOFIXU/UF/SU X
Booster seat 15 to 25 kg 4 to 6 years Seat belt U X
Booster
cushion22 to 36 kg 6 to 11 years Seat belt U X
U: General child restraint system which should be fixed with the seat belt approved by official
institute.
UF/ SU: General child restraint system which should be fixed with the ISOFIX approved by
official/semiofficial institute.
X: Seat which is not allowed to use child restraint system. -
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03-177510-08
3) Securing a Child Seat with “ISOFIX” System
How to use the ISOFIXLower Latch Anchor ▶
The ISOFIX lower latch anchors are located
in the left and right outboard rear seating
positions. Their locations (1) are shown in
the illustration.
Insert the child restraint attachments into
the ISOFIX lower latch anchors until it
clicks.
Do not use the seat belt for installing the
ISOFIX child restraint.
There is no ISOFIX lower latch anchor
provided for the center rear seating
position. -
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(3) ISOFIX child
restrain
(1) ISOFIX mark (2) Latch anchor
When using the “ISOFIX” lower latch
system, all unused vehicle rear seat belt
metal latch plates or tabs must be
latched securely in their seat belt buckles
and the seat belt webbing must be
retracted behind the child restraint to
prevent the child from reaching and
taking hold of unretracted seat belts.
Unlatched metal latch plates or tabs may
allow the child to reach the unretracted
seat belts which may result in
strangulation and a serious injury or
death to the child in the child restraint.
Child restraint anchorages are designed
to withstand only those loads imposed
by correctly fitted child restraints. Under
no circumstances are they to be used for
adult seat belts or harnesses or for
attaching other items or equipment to the
vehicle. -
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03-18
How to use the Rear Anchor ▶
Two rear anchors are located on the rear
wall.
Connect the tether connector in child
restraint to the rear anchor.
Securely tighten the child restraint by
adjusting the webbing of the tether
connector. -
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Child restraint anchorages are designed to withstand only those loads imposed by correctly
fitted child restraints.
Make sure to use the lower latch anchors and rear anchor together when installing the ISOFIX
child restraint.
Insert the child restraint attachments into the ISOFIX lower latch anchors until it clicks.
The tether strap may not work properly if attached somewhere other than the correct rear
tether anchor.
If the child restraint is not anchored properly, the risk of a child being seriously injured or
killed in a collision greatly increases.
When using the ISOFIX lower latch anchors, make sure that no interference are around the
bar and the seat belt is not stuck.
Rock the child restraint to check if it is securely installed. Refer to instructions provided by
the manufacturer of the child restraint.
Do not install the child restraint if it hinders the operations of front seat. -
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04-37340-00
1. SPECIFICATIONS
2. CAUTIONS WHEN WORKING
Wear clean work clothes and gloves.
Replace and wash the gloves frequently.
Any unauthorized modification or operational test is not allowed since the sunroof motor and
control unit are preset at the factory.
Take care not to drop the sunroof assembly when removing it and do not keep it right up. 1.
2.
3.
4.
Operating voltage 9 ~ 16 V
Operating current (open & close) Max. 6 A
At no load Max. 2 A
Leakage current Max. 1 mA or less
Roof motor operating speed (at opening and closing)1.2 ± 0.5 sec./100 mm
Motor overload stop conditionsCurrent for up to 26 A and torque
(load) for up to 8.3 Nm
Opening amount230 ± 3
Vertical/horizontal tolerance for sunroof glass panel± 2 mm/± 2.5 mm
3. CAUTIONS FOR OPERATION
Even though the sunroof can be operated when the engine is not running, operating the
sunroof repeatedly with the engine turned off will run down the battery. Operate the sunroof
while the engine is running.
When the sunroof operation is completed, release the switch. Keeping pressing the switch can
result in malfunction.
Especially in winter, never operate the sunroof if operation areas are iced. Wait until melted.
Make sure that the sunroof is completely closed when leaving the vehicle. Leaving the vehicle
with the sunroof open result in a theft. In addition, rain or snow can get into the vehicle through
the open sunroof.
When the sunroof is fully open, wind buffeting symptom can be worse. In this case, try to
adjust the sunroof position manually or open the sunroof until the wind buffeting is disappeared
Parts of the body can be trapped in the sunroof and can be struck by passing objects. Do not
stick hands, head or anything else out of the openings.
Remove any dirt and foreign material stuck on the edge of the sunroof glass periodically.
Noise can occur due to friction when operating the sunroof. -
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04-4
TILTOPEN
Sunroof switch
1. SYSTEM LAYOUT
Sunroof assemblySunroof motor &
control unit

04-57340-00
2. OPERATING PROCESS
1) Sunroof Switch
This can be closed or open manually to block sunlight when the sunroof function is not in
use. The sunroof glass can be open automatically and can be tilted by the switch operation. The sunroof switches are included in the overhead console switches and consists of the
TILT, CLOSE and OPEN switches.
CLOSE
OPEN ▷
▷
Sun shade blindSunroof glass Sunroof operation switch ▶
Closes the sunroof.
Opens the sunroof.
Sunroof glass ▶
Roller blind ▶

04-6
2) Sunroof Sliding Opening/Closing
Opening sunroof (Sliding open) ▶
Auto open
When turing the switch to the "OPEN" position briefly, the sunroof is tilted up and opened
automatically until it stops. The sunroof operation stops if you operate the switch during its
operation.
Manual open
1st step (tilt up): When making a long turn of the switch to the "OPEN" position with the
sunroof closed, it is tilted up.
2nd step (opens by itself from tilted up condition): When making a long turn of the switch
to the "OPEN" position with the sunroof tilted up, it opens only whilst turning the switch. -
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Closing sunroof (Sliding close) ▶
Manual close
While turning the switch to the "CLOSE" position, the sunroof is closed. Release the switch at
the desired position.
Since the sunshade blind does not operate together with the sunroof, you should open
and close it manually.

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