differential SUBARU BAJA 2005 1.G Owners Manual

7-1
7
Starting and operating
Fuel ................................................................ 7-2 Fuel requirements ............................................. 7-2
Fuel filler door and cap .................................... 7-4
State emission testing (U.S. only) ............... 7-7
Preparing to drive ......................................... 7-9
Starting the engine ....................................... 7-9 Manual transmission vehicle ........................... 7-9
Automatic transmission vehicle ...................... 7-10
Stopping the engine ..................................... 7-12
Manual transmission .................................... 7-12 Shifting speeds ................................................. 7-13
Driving tips ........................................................ 7-14
Automatic transmission (Non-turbo models) ................................... 7-15Selector lever .................................................... 7-16
Driving tips ........................................................ 7-19
Shift lock release .............................................. 7-20
Automatic transmission (Turbo models) ... 7-21 Selector lever .................................................... 7-22
Selector lever reverse inhibiting function ...... 7-25
Selection of SPORTSHIFT mode (manual mode) ................................................ 7-27
Driving tips ........................................................ 7-29
Shift lock release .............................................. 7-30
Limited slip differential (LSD) ...................... 7-31
Power steering .............................................. 7-31
Braking .......................................................... 7-32 Braking tips ....................................................... 7-32
Brake system ..................................................... 7-32 Disc brake pad wear warning indicators ........ 7-33
ABS (Anti-lock Brake System) ..................... 7-33 ABS system self-check .................................... 7-34
ABS warning light ............................................. 7-34
Parking your vehicle ..................................... 7-36
Cruise control ................................................ 7-38 To set cruise control ........................................ 7-38
To temporarily cancel the cruise control ....... 7-39
To turn off the cruise control ........................... 7-40
To change the cruising speed ......................... 7-40
Cruise control set indicator light .................... 7-41

7-31
Starting and operating
– CONTINUED –
Limited slip differential (LSD)
yNever start the engine while a tire on one side
is jacked up, as the vehicle may move. y If one rear tire is spinning in mud, avoid con-
tinued spinning at high speed as this could ad-
versely affect the LSD.y If a different size rear tire is temporarily used
(as in an emergency), it will adversely affect the
LSD. Always replace it with a regular size tire as
soon as possible.
The LSD provides optimum distribution of power ac-
cording to the difference in revolutions between the
right and left rear wheels that may be caused by cer-
tain driving conditions, thereby improving driving sta-
bility on snow-covered, muddy or other slippery roads.
Power steering
Do not hold the steering wheel at the fully
locked position left or right for more than five
seconds. This may damage the power steering
pump.
The power steering system operates only when the
engine is running.
If you lose power steering assist because the engine
stops or the system fails to function, you can steer but
it will take much more effort.
NOTE
Right after the engine has been started and before
it has warmed up, you may hear a noise coming
from areas adjacent to the power steering pump
which is located at the right-front area of the en-
gine compartment. This noise is normal. It does
not indicate power steering system trouble.

8-25
Driving tips
– CONTINUED –
tenance schedule under severe driving conditions” in
the “Warranty and Maintenance Booklet”.)
Under no circumstances should a trailer be towed with
a new vehicle or a vehicle with any new powertrain
component (engine, transmission, differential, wheel
bearings, etc.) for the first 1,000 miles (1,600 km) of
driving. „Maximum load limits
Never exceed the maximum load limits ex-
plained below. Exceeding the maximum load
limits could cause personal injury and/or vehi-
cle damage.
yAdequate size trailer brakes are required
when the trailer and its cargo exceed 1,000 lbs
(453 kg) total weight. y Before towing a trailer, check the trailer total
weight, GVW, GAWs and tongue load. Make
sure the load and its distribution in your vehicle
and trailer are acceptable.
T Total trailer weight
Total trailer weight
The total trailer weight (trailer weight plus its cargo
load) must never exceed the maximum weight shown
in the following table.
HS8016AA

9-22
In case of emergency
Confirm that the cooling fan is turning. If the fan is not
turning, immediately turn the engine off and contact
your authorized dealer for repair.
3. After the engine coolant temperature has dropped,
turn off the engine.
If the temperature gauge stays at the overheated
zone, turn the engine off.
4. After the engine has fully cooled down, check the
coolant level in the reserve tank.
If the coolant level is below the “MIN” mark, add cool-
ant up to the “MAX” mark.
5. If there is no coolant in the reserve tank, add cool-
ant to the reserve tank. Then remove the radiator cap
and fill the radiator with coolant.
If you remove the radiator cap from a hot radiator, first
wrap a thick cloth around the radiator cap, then turn
the cap counterclockwise slowly without pressing
down until it stops. Release the pressure from the ra-
diator. After the pressure has been fully released, re-
move the cap by pressing down and turning it.Towing
Never tow AWD vehicles (both AT and MT) with
the front wheels raised off the ground while the
rear wheels are on the ground, or with the rear
wheels raised off the ground while the front
wheels are on the ground. This will cause the
vehicle to spin away due to the operation or de-
terioration of the center differential.
If towing is necessary, it is best done by your SUBARU
UB9064BA

9-28
In case of emergency
y
If transmission failure occurs, transport your
vehicle on a flat-bed truck. y Do not run the engine while the vehicle is be-
ing towed using this method. Transmission
damage could result if the vehicle is towed with
the engine running. y For vehicles with automatic transmission,
the traveling speed must be limited to less than
20 mph (30 km/h) and the traveling distance to
less than 30 miles (50 km). For greater speeds
and distances, transport your vehicle on a flat-
bed truck.
1. Check the transmission and differential oil levels
and add oil to bring it to the upper level if necessary.
2. Release the parking brake and put the transmis-
sion in neutral.
3. The ignition switch should be in the “ACC” position
while the vehicle is being towed.
4. Take up slack in the towline slowly to prevent dam-
age to the vehicle. Moonroof – if the moonroof cannot be
closed
If the moonroof cannot be closed with the moonroof
switch, you can close the moonroof manually.
1. Take out the moonroof wrench and screwdriver
from the tool bag.
UB9006BA

11 - 1
11
Maintenance and service
Maintenance schedule ................................. 11-3
Maintenance precautions ............................ 11-3 Before checking or servicing in the engine compartment .................................................. 11-4
When you do checking or servicing in the engine compartment while the engine is
running ............................................................ 11-5
Engine hood .................................................. 11-5
Engine compartment overview ................... 11-8 Non-turbo models ............................................. 11-8
Turbo models .................................................... 11-9
Engine oil ...................................................... 11-10 Checking the oil level ....................................... 11-10
Changing the oil and oil filter .......................... 11-12
Recommended grade and viscosity ................ 11-15
Recommended grade and viscosity under severe driving conditions .............................. 11-16
Cooling system ............................................. 11-17 Hose and connections ...................................... 11-18
Engine coolant .................................................. 11-18
Air cleaner element ...................................... 11-23 Replacing the air cleaner element ................... 11-23
Spark plugs ................................................... 11-25 Recommended spark plugs ............................. 11-26
Drive belts ..................................................... 11-26
Manual transmission oil ............................... 11-27 Checking the oil level ....................................... 11-27
Recommended grade and viscosity ................ 11-28
Automatic transmission fluid ...................... 11-29 Checking the fluid level .................................... 11-29
Recommended fluid ......................................... 11-31
Front differential gear oil (AT vehicles) ...... 11-32 Checking the oil level ....................................... 11-32
Recommended grade and viscosity ............... 11-32
Rear differential gear oil ............................... 11-33 Checking the gear oil level .............................. 11-33
Recommended grade and viscosity ............... 11-35
Power steering fluid ...................................... 11-36 Checking the fluid level .................................... 11-36
Recommended fluid ......................................... 11-37
Brake fluid ..................................................... 11-38 Checking the fluid level .................................... 11-38
Recommended brake fluid ............................... 11-39
Clutch fluid (MT vehicles) ............................ 11-39 Checking the fluid level .................................... 11-39
Recommended clutch fluid .............................. 11-40
Brake booster ................................................ 11-41
Brake pedal .................................................... 11-41 Checking the brake pedal free play ................ 11-41
Checking the brake pedal reserve distance ... 11-42
Clutch pedal (Manual transmission vehicles) ............... 11-42Checking the clutch function .......................... 11-42
Checking the clutch pedal free play ............... 11-43
Replacement of brake pad and lining ......... 11-43 Breaking-in of new brake pads and linings .... 11-44
Parking brake stroke .................................... 11-45
Tires and wheels ........................................... 11-45

11 - 3 2
Maintenance and service
Front differential gear oil (AT vehi-
cles) „
Checking the oil level
1) Yellow
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again. 1) Upper level
2) Lower level
3. Pull out the dipstick again and check the oil level on
it. If it is below the lower level, add oil to bring the level
up to the upper level. „ Recommended grade and viscosity
Each oil manufacturer has its own base oils and addi-
tives. Never use different brands together.
Oil grade:
API classification GL-5
1
UBB004EB
L F
1 2
HSB040BB

11 -3 3
Maintenance and service
– CONTINUED –
SAE viscosity No. and applicable temperature
Rear differential gear oil „Checking the gear oil level
If the vehicle requires frequent refilling, there
may be an oil leak. If you suspect a problem,
have the vehicle checked at your SUBARU deal-
er.
Your vehicle may be equipped with a rear differential
protector. The differential protector provides protec-
tion to the rear differential assembly during off-road
use. Removal of the rear differential protector is not re-
quired when checking the oil level.
-30 -20 -10 0 10 20 30 40 -20 0 60 20
80W
75W/90 80 100
40
85W 90
HSB036BA

12-3
Specifications
– CONTINUED –
„Electrical system
„ Capacities
Battery type and capacity (5HR)MT55D23L (12-48AH)
AT75D23L (12-52AH)
Alternator12V-90A
Spark plugsNon-turboRC10YC4 (Champion)
BKR6E-11 (NGK)
BKR5E-11 (NGK)
TurboILFR6B (NGK)
Fuel tank16.9 US gal (64 liters, 14.1 Imp gal)
Engine oil4.2 US qt (4.0 liters, 3.5 Imp qt)
Transmission oil (MT)3.7 US qt (3.5 liters, 3.1 Imp qt)
Transmission fluid (AT)9.8 US qt (9.3 liters, 8.2 Imp qt)
AT differential gear oil1.3 US qt (1.2 liters, 1.1 Imp qt)
Rear differential gear oil0.8 US qt (0.8 liters, 0.7 Imp qt)
Power steering gear fluid0.7 US qt (0.7 liters, 0.6 Imp qt)
Engine coolantNon-turboMT7.2 US qt (6.8 liters, 6.0 Imp qt)
AT7.1 US qt (6.7 liters, 5.9 Imp qt)
TurboMT8.1 US qt (7.7 liters, 6.8 Imp qt)
AT8.0 US qt (7.6 liters, 6.7 Imp qt)

14-4
Index
Differential gear oil
Front ........................................................... 11-32
Rear ............................................................ 11-33
Dimensions ........................................................ 12-2
Disarming the system ............................... 2-17, 2-19
Disc brake pad wear warning indicators ............ 7-33
Dome light ................................................ 6-2, 11-76
Door ajar warning lights ..................................... 3-14
Door locks ........................................................... 2-3
Drive belts ....................................................... 11-26
Driving
Car phone/mobile phone ................................... 8
Drinking ............................................................. 7
Drugs ................................................................. 7
Foreign countries ............................................ 8-6
Pets ................................................................... 8
Snowy and icy roads .................................... 8-13
Tips ..................................... 7-14, 7-19, 7-29, 8-7
Tired or sleepy ................................................... 8
E
Electrical system ............................................... 12-3
Emergency Locking Retractor (ELR) ................. 1-16
Engine Compartment overview ................................. 11-8
Coolant ....................................................... 11-18
Exhaust gas (Carbon monoxide) .................... 8-3 Hood ............................................................. 11-5
Oil ............................................................... 11-10
Overheating .................................................. 9-21
Starting ........................................................... 7-9
Stopping ....................................................... 7-12
Exterior care ...................................................... 10-2 F
Flat tires ............................................................ 9-12
Floor mat ........................................................... 6-15
Fluid level Automatic transmission .............................. 11-29
Brake .......................................................... 11-38
Clutch ......................................................... 11-39
Power steering ........................................... 11-36
Fog light button ................................................. 3-23
Folding down the rear seat ................................ 1-10
Front Differential gear oil ..................................... 11-32
Fog light ...................................................... 11-68
Seatbelt pretensioners ................................. 1-24
Seats .............................................................. 1-2
Turn signal light, parking light and side marker light ....................................... 11-69
Fuel ..................................................................... 7-2 Economy hints ................................................ 8-2
Filler door and cap .......................................... 7-4