Bar SUBARU FORESTER 2003 SG / 2.G Repair Manual

11 - 4
Maintenance and service
the materials in the vehicle may be hazardous if
improperly used or handled, for example, bat-
tery acid.
Your vehicle should only be serviced by per-
sons fully competent to do so. Serious person-
al injury may result to persons not experienced
in servicing vehicles. Always use the proper tools and make certain
that they are well maintained. Never get under the vehicle supported only
by a jack. Always use a safety stands to sup-
port the vehicle. Never keep the engine running in a poorly
ventilated area, such as a garage or other
closed areas. Do not smoke or allow open flames around
the fuel or battery. This will cause a fire. Because the fuel system is under pressure,
replacement of the fuel filter should be per-
formed only by your SUBARU dealer. Wear adequate eye protection to guard
against getting oil or fluids in your eyes. If
something does get in your eyes, thoroughly
wash them out with clean water. Do not tamper with the wiring of the SRS air-
bag system or seatbelt pretensioner system, or
attempt to take its connectors apart, as that may activate the system or it can render it inop-
erative. The wiring and connectors of these
systems are yellow for easy identification. NEV-
ER use a circuit tester for these wiring.
If your SRS airbag or seatbelt pretensioner
needs service, consult your nearest SUBARU
dealer.
Before checking or servicing in the en-
gine compartment
Always stop the engine and set the parking
brake firmly to prevent the vehicle from mov-
ing. Always let the engine cool down. Engine
parts become very hot when the engine is run-
ning and remain hot for some time after the en-
gine is stopped. Do not spill engine oil, engine coolant, brake
fluid or any other fluid on hot engine compo-
nents. This may cause a fire. Always remove the key from the ignition
switch. When the ignition switch is in the “ON”
position, the cooling fan may operate suddenly

11 -1 3
Maintenance and service
–CONTINUED –
New API Certification Mark (Starburst Mark)
In choosing an oil, you want the proper quality and vis-
cosity, as well as one that will add to fuel economy.
The following table lists the recommended viscosities
and applicable temperatures.
When adding oil, different brands may be used togeth-
er as long as they are the same API classification and
SAE viscosity as those recommended by SUBARU. SAE viscosity number and applicable temperature
*: 5W-30 is preferred.
Engine oil viscosity (thickness) affects fuel economy.
Oils of lower viscosity provide better fuel economy.
However, in hot weather, oil of higher viscosity is re-
quired to properly lubricate the engine.
Use only engine oil with the recommended
grade and viscosity.
AM
ERICANPETROLEUMINSTITUTE
CERTIFIED
HSB023AA
5W-30*
10W-30, 10W-40
-30 -20 -10 0 10 20 30 40
-20
06 0
20 80 100 40
HSB024BA

11 - 1 4
Maintenance and service

Recommended grade and viscosity
under severe driving conditions
If the vehicle is used in desert areas, in areas with very
high temperatures, or used for heavy-duty applica-
tions such as towing a trailer, use of oil with the follow-
ing grade and viscosities is recommended.
API classification SL or SJ: SAE viscosity No.:
30, 40, 10W-50, 20W-40, 20W-50
Synthetic oil
You can use synthetic engine oil that meets the same
requirements given for conventional engine oil. When
using synthetic oil, you must use oil of the same clas-
sification, viscosity and grade shown in this owner’s
manual, and must follow the oil and filter changing in-
tervals shown in the maintenance schedule.
Cooling system
Never attempt to remove the radiator cap until
the engine has been shut off and has cooled
down completely. Since the coolant is under
pressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap is re-
moved.
The cooling system has been filled at the facto-
ry with a high quality, corrosion-inhibiting,
year-around coolant which provides protection
againstfreezingdownto–33 °F(–36 °C). For
adding, use genuine SUBARU coolant or an
equivalent: a mixture of 50% soft water and 50%
ethylene-glycol basis coolant. Use of improper
coolants may result in corrosion in the cooling
system. It is important to maintain protection
against freezing and corrosion, even if freezing
temperatures are not expected. Never mix dif-
ferent kinds of coolant.

11 -1 5
Maintenance and service
–CONTINUED –
Cooling fan, hose and connections
Your vehicle employs an electric cooling fan which is
thermostatically controlled to operate when the engine
coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when
the engine coolant temperature gauge exceeds the
normal operating range, the cooling fan circuit may be
defective. Check the fuse and replace it if necessary.
If the fuse is not blown, have the cooling system
checked by your SUBARU dealer.
If frequent addition of coolant is necessary, there may
be a leak in the engine cooling system. It is recom-
mended that the cooling system and connections be
checked for leaks, damage, or looseness.
Engine coolant
Checking the coolant level
1) “FULL” level mark
2) “LOW” level mark
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside of the reser-
voir while the engine is cool.
2. If the level is close to or lower than the “LOW” level
mark, add coolant up to the “FULL” level mark. If the
reserve tank is empty, remove the radiator cap and re-
fill as required.
HSB018CB
1
2

11 -1 9
Maintenance and service
–CONTINUED –
Air cleaner element
The air cleaner element functions as a filter screen.
When the element is perforated or removed, engine
wear will be excessive and engine life shortened.
The air cleaner element is a viscous type. It is unnec-
essary to clean or wash the element.
Do not operate the engine with the air cleaner
element removed. The air cleaner element not
only filters intake air but also stops flames if the
engine backfires. If the air cleaner element is
not installed when the engine backfires, you
could be burned.
Replacing the air cleaner element
Replace the air cleaner element according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet”. Under extremely dusty conditions, re-
place it more frequently. It is recommended that you
always use genuine SUBARU parts.
0
1) Bolt
1. Remove the bolt securing the rear air cleaner ele-
ment case.
2. Unsnap the three clamps holding the rear air clean-
er element case.
1
HSB030BB

11 - 2 0
Maintenance and service
1) Air cleaner element
3. Separate the rear air cleaner element case from
the front cleaner element case and remove the air
cleaner element.
4. Clean the inside of the front and rear air cleaner el-
ement cases with a damp cloth and install a new air
cleaner element.
5. Insert the four projections on the rear air cleaner el-
ement case into the slits on the front air cleaner ele-
ment case and snap the three clamps on the rear air
cleaner element case and then tighten the bolt.
Spark plugs
It may be difficult to replace the spark plugs. It is rec-
ommended that you have the spark plugs replaced by
your SUBARU dealer.
The spark plugs should be replaced according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet”.
When disconnecting the spark plug cables,
always grasp the spark plug cap, not the ca-
1HSB031BB
HSB032BA

11 - 2 2
Maintenance and service
your SUBARU dealer.
in (mm)Manual transmission oil Checking the oil level
1) Yellow handle
Check the oil level monthly.
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again.
Deflection
New belt Used belt
A 0.28 — 0.35 (7.0 — 9.0) 0.35 — 0.43 (9.0 — 11.0)
B 0.30 — 0.33 (7.5 — 8.5) 0.35 — 0.40 (9.0 — 10.0)
HSB018DB
1

11 - 2 8
Maintenance and service
1) Filler hole
2) Drain hole
3) Oil level
Remove the plug from the filler hole and check the oil
level. The oil level should be kept even with the bottom
of the filler hole. If the oil level is below the bottom
edge of the hole, add oil through the filler hole to raise
the level.
If the vehicle requires frequent refilling, there
may be an oil leak. If you suspect a problem,
have the vehicle checked at your SUBARU deal-
er.
Recommended grade and viscosity
Each oil manufacturer has its own base oils and addi-
tives. Never use different brands together.
Oil grade:
API classification GL-5
SAE viscosity No. and Applicable Temperature
3 1
2
HSB043BB-30 -20 -10 0 10 20 30 40-20 0 60 20
80W
75W/90 80 100
40
85W 90
HSB036BA

11 -2 9
Maintenance and service
–CONTINUED –
Power steering fluid Checking the fluid level
1) Reservoir tank
The power steering fluid expands greatly as its tem-
perature rises; the fluid level differs according to fluid
temperature. Therefore, the reservoir tank has two dif-
ferent checking ranges for hot and cold fluids.
Check the power steering fluid level monthly.
1. Park the vehicle on a level surface, and stop the en-
gine. 1) Specified range
2. Check the fluid level of the reservoir tank.
When the fluid is hot after the vehicle has been run:
Check that the oil level is between “HOT MIN” and
“HOT MAX” on the surface of the reservoir tank.
When the fluid is cool before the vehicle is run: Check
that the oil level is between “COLD MIN” and “COLD
MAX” on the surface of the reservoir tank.
3. If the fluid level is lower than the applicable “MIN”
line, add the recommended fluid as necessary to bring
the level between the “MIN” and “MAX” line.
If the fluid level is extreme low, it may indicate possible
leakage. Consult your SUBARU dealer for inspection.
1
HSB044BB
1 1
HSB045BB

11 -3 1
Maintenance and service
–CONTINUED –
Brake fluid absorbs moisture from the air.
Any absorbed moisture can cause a dangerous
loss of braking performance. If the vehicle requires freq uent refilling, there
may be a leak. If you suspect a problem, have
the vehicle checked at your SUBARU dealer.
Never use different brands of brake fluid to-
gether. When adding brake fluid, be careful not to al-
low any dirt into the reservoir. Never splash the brake fluid over painted sur-
faces or rubber parts. Alcohol contained in the
brake fluid may damage them.
Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Clutch fluid (MT vehicles) Checking the fluid level
1) “MAX” level mark
2) “MIN” level mark
Check the fluid level on the outside of the reservoir. If
the level is below “MIN” level mark, add the recom-
mended clutch fluid to “MAX” level mark.
Use only clutch fluid from a sealed container.
Clutch fluid absorbs moisture from the air.
HSB018HB
MAXMIN
1
2