engine SUBARU FORESTER 2005 SG / 2.G Owners Manual

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Maintenance and service
Guideline of coolant quantity (including coolant in reservoir tank):
Non-turbo models: MT. 7.3 US qt (6.9 liters, 6.1 Imp qt)
AT. 7.2 US qt (6.8 liters, 6.0 Imp qt)
Turbo models: MT. 7.8 US qt (7.4 liters, 6.5 Imp qt)
AT. 7.7 US qt (7.3 liters, 6.4 Imp qt)
A) “FULL” level mark
B) “LOW” level mark
6. Pour the coolant and fill to the reservoir tank’s
“FULL” level mark.
y Be careful not to spill engine coolant when
adding it. If coolant touches the exhaust pipe, it
may cause a bad smell, smoke, and/or a fire. y Do not splash the engine coolant over paint-
ed parts. The alcohol contained in the engine
coolant may damage the paint surface.
A) Rubber gaskets
7. Put the radiator cap back on and tighten firmly. At
this time, make sure that the rubber gasket in the radi-
HSB018CC
A
B
A
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Maintenance and service
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ator cap is correctly in place.
8. Start and run the engine for more than five minutes
at 2,000 to 3,000 rpm.
9. Stop the engine and wait until the coolant cools
down (122 to 140 °F [50 to 60 °C]). If there is any loss
of coolant, add coolant to the radiator’s filler neck and
to the reserve tank’s “FULL” level.
10.Put the radiator cap and reservoir cap back on and
tighten firmly.Air cleaner element
The air cleaner element functions as a filter screen.
When the element is perforated or removed, engine
wear will be excessive and engine life shortened.
The air cleaner element is a viscous type. It is unnec-
essary to clean or wash the element.
Do not operate the engine with the air cleaner
element removed. The air cleaner element not
only filters intake air but also stops flames if the
engine backfires. If the air cleaner element is
not installed when the engine backfires, you
could be burned.
„ Replacing the air cleaner element
Replace the air cleaner element according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet”. Under extremely dusty conditions, re-
place it more frequently. It is recommended that you
always use genuine SUBARU parts.

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Maintenance and service
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SAE viscosity No. and applicable temperature
Automatic transmission fluid „Checking the fluid level
The automatic transmission fluid expands largely as
its temperature rises; the fluid level differs according to
fluid temperature. Therefore, there are two different
scales for checking the level of hot fluid and cold fluid
on the dipstick.
Though the fluid level can be checked without warm-
ing up the fluid on the “COLD” range, we recommend
checking the fluid level when the fluid is at operating
temperature. T Checking the fluid level when the fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise the temper-
ature of the transmission fluid up to normal operating
temperature; 154 to 176 °F (70 to 80 °C) is normal.
2. Park the vehicle on a level surface and set the park-
ing brake.
3. First shift the selector lever in each position. Then
shift it in the “P” position, and run the engine at idling
speed.-30 -20 -10 0 10 20 30 40
-20 0 60 20
80W
75W/90 80 100
40
85W 90
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Maintenance and service
Brake booster
If the brake booster does not operate as described be-
low, have it checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal sever-
al times, applying the same pedal force each time. The
distance the pedal travels should not vary.
2. With the brake pedal depressed, start the engine.
The pedal should move slightly down to the floor.
3. With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds. The
pedal height should not change.
4. Start the engine again and run for about one minute
then turn it off. Depress the brake pedal several times
to check the brake booster. Brake booster operates
properly if the pedal stroke decreases with each de-pression.Brake pedal
Check the brake pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „
Checking the brake pedal free play
A) 0.04 – 0.12 in (1.0 – 3.0 mm)
Stop the engine and firmly depress the brake pedal
several times. Lightly press the brake pedal down with
one finger to check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specification, con-
A
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Maintenance and service
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tact your SUBARU dealer. „Checking the brake pedal reserve dis- tance
A) More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lbs
(294 N, 30 kg) and measure the distance between the
upper surface of the pedal pad and the floor.
When the measurement is smaller than the specifica-
tion, or when the pedal does not operate smoothly,
contact with your SUBARU dealer.Clutch pedal (MT vehicles)
Check the clutch pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „ Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no ab-
normal noises when the clutch pedal is depressed,
and that shifting into 1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal slowly to
check that the engine and transmission smoothly cou-
ple without any sign of slippage.
A
HSB050BC

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Maintenance and service
„
Checking the clutch pedal free play
A) 0.16 – 0.51 in (4.0 –13.0 mm)
Lightly press the clutch pedal down with your finger
until you feel resistance, and check the free play.
If the free play is not within proper specification, con-
tact your SUBARU dealer.Hill holder (MT vehicles – if equipped)
Ensure that the hill holder operates properly under the following circumstances:
1. Stop the vehicle on an uphill grade by depressing
the brake pedal and clutch pedal, with the engine run-
ning.
2. Make sure that the vehicle does not move back-
ward even after the brake pedal is released.
3. Then make sure the vehicle starts climbing the
grade by following the normal starting procedures.
If the hill holder does not operate as described above,
contact with your SUBARU dealer.
A
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Maintenance and service
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Never use engine coolant as washer fluid be-
cause it could cause paint damage.
Replacement of wiper blades
Grease, wax, insects, or other material on the wind-
shield or the wiper blade results in jerky wiper opera-
tion and streaking on the glass. If you cannot remove
the streaks after operating the windshield washer or if
the wiper operation is jerky, clean the outer surface of
the windshield (or rear window) and the wiper blades
using a sponge or soft cloth with a neutral detergent or
mild-abrasive cleaner. After cleaning, rinse the wind-
shield and wiper blades with clean water. The wind-
shield is clean if beads do not form when you rinse the
windshield with water.
Do not clean the wiper blades with gasoline or
a solvent, such as paint thinner or benzene.
This will cause deterioration of the wiper
blades.
If you cannot eliminate the streaking even after follow-
ing this method, replace the wiper blades using the fol-
lowing procedures:
Washer Fluid Concentration Freezing Temperature
30% 10.4 °F (–12 °C)
50% –4 °F (–20 °C)
100% –49 °F (–45 °C)

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Maintenance and service
Fuses
Never replace a fuse with one having a higher
rating or with material other than a fuse be-
cause serious damage or a fire could result.
The fuses are designed to melt during an overload to
prevent damage to the wiring harness and electrical
equipment. The fuses are located in two fuse boxes.
One is located under the instrument panel behind the
coin tray on the driver’s seat side. To remove the coin tray, open the cover and pull the
coin tray out.
The other one is housed in the engine compartment.
HSB064BA
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Maintenance and service
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A) Fuse puller
B) Spare fuse
The fuse puller and spare fuses are stored in the main
fuse box cover in the engine compartment. A) Good
B) Blown
If any lights, accessories or other electrical controls do
not operate, inspect the corresponding fuse. If a fuse
has blown, replace it.
1. Turn the ignition switch to the “LOCK” position and
turn off all electrical accessories.
2. Remove the cover.
3. Determine which fuse may be blown. The back side
of each fuse box cover and the “Fuses and circuits”
section in chapter 12 in this manual show the circuit for
each fuse.
A
B
HSB066BC
AB
HSB067BB

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12
Specifications
Specifications ................................................ 12-2 Dimensions ....................................................... 12-2
Engine ................................................................ 12-3
Electrical system .............................................. 12-3
Capacities .......................................................... 12-4
Tires ................................................................... 12-5
Wheel alignment ............................................... 12-5
Fuses and circuits ........................................ 12-6 Fuse panel located behind the coin tray ........ 12-6
Fuse panel located in the engine compartment .................................................. 12-8
Bulb chart ...................................................... 12-9
Vehicle identification .................................... 12-10