engine SUBARU IMPREZA 2000 2.G Service Manual

Page 237 of 320

8-12
HG0350
Indicator location mark
Tread wear indicator barHG0106
HG0349
FWD socket Spare fuse
(If your vehicle is AWD with automatic transmission) Before
driving your vehicle with the temporary spare tire, put a spare fuse inside the FWD connector in the main fuse box located inthe engine compartment and confirm that the Front-wheel drivewarning light comes on. The all wheel drive capability of the ve-
hicle has now deactivated. After re-installing the conventionaltire, remove the spare fuse from the FWD connector in order to
reactivate all wheel drive.

Page 240 of 320

In case of emergency8-15

CONTINUED –
CAUTION
When transmission failure occurs, transport your vehicle on a flat-bed truck.
HG0109
1. Chec k the transmission and d ifferential oil level s and ad d oil to
b ring it to the up p er level if nec essary.
2. Release the p arking b rake and p ut the transmissio n in neutral.
3. The ig nition switc h should b e in the “ACC ” p osition while the ve-
hic le is b eing towed .
4. Take up slac k in the towline slowly to p revent d a mag e to the ve-
hic le. Towing with all wheels on the ground
WARNING
Never turn the ignition switch to the “LOCK” position while the
vehicle is being towed because the steering wheel and the direc- tion of the wheels will be locked. Remember that the brake booster and power steering do not
function when the engine is not running. Because the engine isturned off, it will take greater effort to operate the brake pedal andsteering wheel.

Page 244 of 320

9-2
Exterior care
Washing
CAUTION
When washing the vehicle, the brakes may get wet. As a result,
the brake stopping distance will be longer. To dry the brakes, drive the vehicle at a safe speed while lightly pressing the brakepedal to heat up the brakes. Do not wash the engine compartment and areas adjacent to it.
If water enters electrical parts or the power steering fluid reser-
voir, it will cause engine trouble or faulty power steering respec-
tively.
The b est way to p reserve your vehic le ’s b eauty is freq uent washing .
Wash the vehic le at least onc e a month to avoid c on tamination b y road
g rime.
Wash d irt off with a wet sp ong e and p lenty of lukew arm or c old water. Do
not wash the vehic le with hot water and in d irec t s unlig ht.
Salt, c hemic als, insec ts, tar, soot and b ird d rop p i ng s should b e washed
off b y using a lig ht d eterg ent, as req uired . If you use a lig ht d eterg ent,
make c ertain that it is a neutral d eterg ent. Do not use strong soap or
c hemic al d eterg ents. All c leaning ag ents should b e p romp tly flushed
from the surfac e and not allowed to d ry there. Rins e the vehic le thor-
oug hly with p lenty of lukewarm water. Wip e the rema ining water off with a
c hamois or soft c loth. NOTE When having your vehicle washed in an automatic car wash, make
sure beforehand that the car wash is of suitable type. If the vehicle
is equipped with a rear spoiler, it may be damaged by the brush, etc.
Washing the underbody
Chemic als, salts, and g ravel used for d eic ing road surfac es are ex-
tremely c orrosive, ac c elerating the c orrosion of un d erb od y c omp o-
nents, suc h as the exhaust system, fuel and b rake l ines, b rake

Page 249 of 320

10
Maintenance and service
Maintenance schedule 10-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 10-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 10-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 10-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system 10-12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 10-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 10-16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs 10-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive belts 10-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 10-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid 10-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (Automatic transmission vehicles) 10-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 10-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid 10-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 10-26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (2.5 liter MT models) 10-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 10-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery 10-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 10-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of windshield wiper blades 10-32 . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 10-34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch pedal (Manual transmission vehicles) 10-36 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 10-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 10-38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 10-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressure 10-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire rotation 10-40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheels (if equipped) 10-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 10-44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main fuse and fusible link 10-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of accessories 10-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing bulbs 10-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight 10-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 251 of 320

Maintenance and service10-3

CONTINUED –
Maintenance schedule
The sc hed uled maintenanc e items req uired to b e serv
ic ed at reg ular in-
tervals are shown in the “Warranty and Maintenanc e Booklet ”.
For d etails of your maintenanc e sc hed ule, read the sep arate “Warranty
and Maintenanc e Booklet ”.
Maintenance precautions
When maintenanc e and servic e are req uired , it is re c ommend ed that all
work b e d one b y an authorized SUBARU d ealer.
If you p erform maintenanc e and servic e b y yourself, you should familiar-
ize yourself with the information p rovid ed in this sec tion on g eneral main-
tenanc e and servic e for your SUBARU.
Inc orrec t or inc omp lete servic e c ould c ause imp rop e r or unsafe vehic le
op eration. Any p rob lems c aused b y imp rop er maintena nc e and servic e
p erformed b y you are not elig ib le for warranty c ove rag e.
WARNING
Testing of a Full-Time All-Wheel Drive vehicle must NEVER be
performed on a single two-wheel dynamometer or similar appara-
tus nor should you install FWD fuse in the engine compartment.Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

Page 252 of 320

10-4
Always use the proper tools and make certain that they are
well maintained. Never get under the vehicle supported only by jack. Always
use a safety stands to support the vehicle. Never keep the engine running in a poorly ventilated area,
such as a garage or other closed areas. Do not smoke or allow open flames around the fuel or battery.
This will cause a fire. Wear adequate eye protection to guard against getting oil or
other fluids in your eyes. If something does get in your eyes,
thoroughly wash it out with clean water. Because the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer. The SRS airbag has no user-serviceable parts. Tampering with
or disconnecting the system ’s wiring could result in accidental
inflation of the airbag or could make the system inoperative,
which may result in serious injury. The wiring harnesses of theSRS airbag system are covered with yellow insulation and the
connectors of the system are yellow, for easy identification. Donot use electrical test equipment on any circuit related to the SRSairbag system. For required servicing of the SRS airbag, see your
nearest SUBARU dealer. Before checking or servicing in the engine compart- ment
Always stop the engine and set the parking brake firmly to pre-
vent the vehicle from moving. Always let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time af-ter the engine is stopped. Do not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire. Always remove the key from the ignition switch. When the
ignition switch is in the “ON” position, the cooling fan may oper-
ate suddenly even when the engine is stopped.

Page 253 of 320

Maintenance and service10-5

CONTINUED –

When you do checking or servicing in the engine
compartment while the engine is running
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, belts and anyother moving engine parts. Removing rings, watches and ties isadvisable.

Page 254 of 320

10-6Engine compartment overview
1 Manual transmission oil level
g aug e (MT) (p ag e 10-19) or
Differential g ear oil level
g aug e (AT) (p ag e 10-22)
2 Air c leaner element
(p ag e 10-16)
3 Clutc h fluid reservoir
(p ag e 10-28)
4 Automatic transmission fluid
level g aug e (p ag e 10-20)
5 Brake fluid reservoir
(p ag e 10-26)
6 Fuel filter 7
Wind shield washer tank
(p ag e 10-31)
8 Fuse b ox (p ag e 10-44)
9 Battery (p ag e 10-29)
Q Eng ine oil filler c ap
(p ag e 10-7)
W Eng ine c oolant reservoir
(p ag e 10-13)
E Eng ine oil level g aug e
(p ag e 10-7)
R Power steering fluid reservoir
(p ag e 10-25)
T Rad iator c ap (p ag e 10-13) HGA017BB

Page 255 of 320

Maintenance and service10-7

CONTINUED –
Engine oil
Checking the oil level
Chec k the eng ine oil level at eac h fuel stop .
OM-H0189
HG0351
Upper level Lower levelNotch
1. Park the vehic le on a level surfac e and stop the eng ine.
2. Pull out the d ip stic k, wip e it c lean, and insert it ag ain.
3. Be sure the d ip stic k is c orrec tly inserted until it stop s with the
g rap hic symb ol on its top ap p earing as shown in the illustra-
tion.
4. Pull out the d ip stic k ag ain and c hec k the oil lev el on it. If it is b elow
the lower level, ad d oil to b ring the level up to t he up p er level.
CAUTION
Use only engine oil with the recommended grade and viscosity.
If you c hec k the oil level just after stop p ing the eng ine, wait a few min-
utes for the oil to d rain b ac k into the oil p an b ef ore c hec king the level.
Just after d riving or while the eng ine is warm, the eng ine oil level
read ing may b e in a rang e b etween the up p er level a nd the notc h
mark. This is c aused b y thermal exp ansion of the en g ine oil.
To p revent overfilling the eng ine oil, d o not ad d a ny ad d itional oil
ab ove the up p er level when the eng ine is c old .

Page 256 of 320

10-8
Changing the oil and oil filter
Chang e the oil and oil filter ac c ord ing to the main tenanc e sc hed ule in
the “Warranty and Maintenanc e Booklet ”.
The eng ine oil and oil filter must b e c hang ed more freq uently than
listed in the maintenanc e sc hed ule when d riving on d usty road s,
when short trip s are freq uently mad e, when towing a trailer or when
d riving in extremely c old whether.
1. Warm up the eng ine b y letting the eng ine id le for ab out 10 minutes
to ease d raining the eng ine oil.
2. Park the vehic le on a level surfac e and stop the eng ine.
3. Remove the oil filler c ap .
OM-H0190Drain plug
4. Drain out the eng ine oil b y removing the d rain p l ug while the en-
g ine is still warm. The used oil should b e d rained into an ap p rop riate
c ontainer and d isp osed of p rop erly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wip e the seating surfac e of the d rain p lug with a c lean c loth and
tig hten it sec urely with a new sealing washer after the oil has c om-
p letely d rained out.

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