engine SUBARU IMPREZA 2002 2.G Manual Online

Maintenance and service
11-15
– CONTINUED –
HG0115
1) Rubber gaskets
3. After refilling the reserve tank and the radiator, re- install the caps and check that the rubber gaskets
inside the radiator cap are in the proper position. Changing the coolant
Change the engine coolant using the following pro-
cedures according to the maintenance schedule.
1. Remove the under cover.
2. Place a proper container under the drain plugand loosen the drain plug.
HGA000BD
1) Drain plug
3. Loosen the radiator cap to drain the coolant from
the radiator. Then drain the coolant from the reserve
tank. Tighten the drain plug securely.

Maintenance and service
11-17
– CONTINUED –
HGB001CB
1) “FULL” level mark
2) “LOW” level mark
WARNING
Never attempt to remove the radiator cap until the engine has been shut off and has cooled
down completely. Since the coolant is under pressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap isremoved.
4. Slowly pour the coolant and fill to the radiator fill-
er neck and to the reserve tank ’s “FULL” level mark.
Do not pour the coolant too quickly, as this may lead to insufficient air bleeding and trapped air in thesystem.
Coolant capacity: Non-turbo models: MT. 7.4 US qt (7.0 liters, 6.2 Imp qt)
AT. 7.3 US qt (6.9 liters, 6.1 Imp qt)
Turbo models: MT. 8.1 US qt (7.7 liters, 6.8 Imp qt)
AT. 8.0 US qt (7.6 liters, 6.7 Imp qt)
HG0115
1) Rubber gaskets
5. Put the radiator cap back on and tighten firmly. At
this time, make sure that the rubber gasket in the ra-

Maintenance and service
11-18
diator cap is correctly in place.
6. Start and run the engine for more than five min-utes at 2,000 to 3,000 rpm.
7. Stop the engine and wait until the coolant coolsdown (122 to 140°F [50 to 60 °C]). If there is any loss
of coolant, add coolant to the radiator ’s filler neck
and to the reserve tank ’s “FULL” level.
8. Put the radiator cap and reservoir cap back on
and tighten firmly. Air cleaner element
WARNING
Do not operate the engine with the air cleaner
element removed. The air cleaner element notonly filters intake air but also stops flames ifthe engine backfires. If the air cleaner elementis not installed when the engine backfires, youcould be burned.
The air cleaner element functions as a filter screen.
When the element is perforated or removed, engine
wear will be excessive and engine life shortened.
The air cleaner element is a viscous type. It is un-
necessary to clean or wash the element. Replacing the air cleaner element
Non-turbo models
Replace the air cleaner element according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet ”. Under extremely dusty conditions,
replace it more frequently. It is recommended that
you always use genuine SUBARU parts.

Maintenance and service
11-23
– CONTINUED –
Manual transmission oil Checking the oil level
Check the oil level monthly.
1. Park the vehicle on a level surface and stop theengine.
HGB001DB
Non-turbo model
1) Yellow handle
HGB001JA
Turbo model
HGB034BB
1) Upper level 2) Lower level

Maintenance and service
11-24
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level
on it. If it is below the lower level, add oil through thedipstick hole to bring the level up to the upper level. Recommended grade and viscosity
Each oil manufacturer has its own base oils and ad-
ditives. Never use different brands together.
Oil grade: API classification GL-5
OM-H0205
SAE viscosity No. and Applicable
Temperature Automatic transmission fluid
Checking the fluid level
The automatic transmission fluid expands largely as
its temperature rises; the fluid level differs according
to fluid temperature. Therefore, there are two differ-ent scales for checking the level of hot fluid andcold fluid on the dipstick.
Though the fluid level can be checked without
warming up the fluid on the “COLD” range, we rec-
ommend checking the fluid level when the fluid is at
operating temperature.
Checking the fluid level when the fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise the tem-
perature of the transmission fluid up to normal oper-
ating temperature; 140 to 176 °F (60 to 80 °C) is nor-
mal.
2. Park the vehicle on a level surface and set theparking brake.
3. First shift the selector lever in each position. Then shift it in the “P” position, and run the engine at id-
ling speed.

Maintenance and service
11-26
Front differential gear oil
(AT vehicles) Checking the oil level
Check the differential oil level monthly.
HGB001FB
1) Yellow handle
HBA010BC
1) Upper level 2) Lower level
1. Park the vehicle on a level surface and stop the engine.
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil levelon it. If it is below the lower level, add oil to bring thelevel up to the upper level. Recommended grade and viscosity
Each oil manufacturer has its own base oils and ad-
ditives. Never use different brands together.
Oil grade: API classification GL-5

Maintenance and service
11-29
– CONTINUED –
Power steering fluid Checking the fluid level
The power steering fluid expands greatly as its tem-
perature rises; the fluid level differs according to
fluid temperature. Therefore, the reservoir tank has
two different checking ranges for hot and coldfluids.
Check the power steering fluid level monthly.
1. Park the vehicle on a level surface, and stop theengine.
2. Check the fluid level of the reservoir tank.
When the fluid is hot after the vehicle has been run: Check that the oil level is between “HOT MIN ” and
“ HOT MAX ” on the surface of the reservoir tank.
When the fluid is cool before the vehicle is run: Check that the oil level is between “COLD MIN ” and
“ COLD MAX ” on the surface of the reservoir tank.
3. If the fluid level is lower than the applicable “MIN”
line, add the recommended fluid as necessary tobring the level between the “MIN” and “MAX” line.
HBB030BC
1) Reservoir tank
HBB031BC
1) Specified range

Maintenance and service
11-33
– CONTINUED –
Brake booster If the brake booster does not operate as described
below, have it checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal sev-
eral times, applying the same pedal force each time.
The distance the pedal travels should not vary.
2. With the brake pedal depressed, start the en-
gine. The pedal should move slightly down to the
floor.
3. With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds. The pedal height should not change.
4. Start the engine again and run for about one min-
ute then turn it off. Depress the brake pedal several
times to check the brake booster. Brake booster op-
erates properly if the pedal stroke decreases with
each depression. Brake pedal
Check the brake pedal free play and reserve dis-
tance according to the maintenance schedule in the“
Warranty and Maintenance Booklet ”).
Checking the brake pedal free play
OM-H0224
1) 0.04 – 0.12 in (1.0 – 3.0 mm)
Stop the engine and firmly depress the brake pedal
several times. Lightly press the brake pedal down
with one finger to check the free play with a force ofless than 2 lb (10 N, 1 kg).
If the free play is not within proper specification,
contact your SUBARU dealer.

Maintenance and service
11-34
Checking the brake pedal reserve dis- tance
OM-H0225
1) Left hand drive vehicles:
More than 2.56 in (65 mm)
Right hand drive vehicles:
More than 3.35 in (85 mm)
Depress the pedal with a force of approximately 66
lb (294 N, 30 kg) and measure the distance be-
tween the upper surface of the pedal pad and the
floor.
When the measurement is smaller than the specifi-
cation, or when the pedal does not operate smooth-
ly, contact with your SUBARU dealer. Clutch pedal (MT vehicles)
Check the clutch pedal free play and reserve dis-
tance according to the maintenance schedule in the“
Warranty and Maintenance Booklet ”.
Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no
abnormal noises when the clutch pedal is de-
pressed, and that shifting into 1st or reverse feelssmooth.
2. Start the vehicle by releasing the pedal slowly tocheck that the engine and transmission smoothly
couple without any sign of slippage.

Maintenance and service
11-46
Windshield washer fluid
CAUTION
Never use engine coolant as washer fluid be-
cause it could cause paint damage.
Check the level of the washer fluid at each fuel stop.
If the level is low, fill the fluid up to the neck of the
reservoir.Use windshield washer fluid. If windshield washer
fluid is unavailable use clean water.
In areas where water freezes in winter, use an anti-
freeze type windshield washer fluid. SUBARU Wind-
shield Washer Fluid contains 58.5% methyl alcohol
and 41.5% surfactant, by volume. Its freezing tem-
perature varies according to how much it is diluted,
as indicated below.
Washer Fluid
Concentration
Freezing
Temperature
30% 50%
100%10.4 °F ( –12 °C)
–4 °F ( –20 °C)
–49 °F ( –45 °C)
HGB001IA