cooling SUBARU IMPREZA 2002 2.G Owners Manual

Page 146 of 390

4
4-1
– CONTINUED –
Ventilator 4-2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air flow selection 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center and side ventilators 4-3 . . . . . . . . . . . . . . . . . . . . . .
Climate control system 4-4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel 4-4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater operation 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioner operation 4-8 . . . . . . . . . . . . . . . . . . . . . . . .
Operating tips for heater and air
conditioner 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning ventilator grille 4-10 . . . . . . . . . . . . . . . . . . . . . . . . .
Efficient cooling after parking in direct sunlight 4-10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication oil circulation in the refrigerant
circuit 4-10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking air conditioning system before summer season 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling and dehumidifying in high humidity and low temperature weather condition 4-11 . . . . .
Air conditioner compressor shut-off when engine is heavily loaded 4-11 . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant for your climate control system 4-11 . .
Air filtration system (if equipped) 4-12 . . . . . . . . . . . . .
Climate control

Page 153 of 390

Climate control
4-8
Ventilation
HG4027AA
To force outside air through the instrument panel outlets:
1. Set the air inlet selection lever to the “

position.
2. Set the air flow control dial to the “
” position.
3. Set the temperature control dial all the way left.
4. Set the fan speed control dial to the desiredspeed.
When driving on a dusty road, set the air inlet con-
trol lever to the “ON” position.
WARNING
Continued operation in the “” position
may fog up the windows. Switch to the “
” position as soon as the outside dusty
condition clears.
Air conditioner operation
Cooling or dehumidifying
HG4028BB
1) ON position
For cooling and dehumidification of the passenger
compartment, air flows through the instrument paneloutlets:

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Climate control
4-10
Operating tips for heater and air conditioner Cleaning ventilator grille
HG4016BA
Always keep the front ventilator inlet grille free of
snow, leaves, or other obstructions to ensure effi-
cient heating and defrosting. Since the condenser is
located in front of the radiator, this area should be
kept clean because cooling performance is im-
paired by any accumulation of insects and leaves
on the condenser.
Efficient cooling after parking in direct sunlight
After parking in direct sunlight, drive with the win- dows open for a few minutes to allow outside air to
circulate into the heated interior. This results in
quicker cooling by the air conditioner. Keep the win-dows closed during the operation of the air condi-
tioner for maximum cooling efficiency. Lubrication oil circulation in the refrigerant circuit
Operate the air conditioner compressor at a low en- gine speed (at idle or low driving speeds) a few
minutes each month during the off-season to circu-
late its oil. Checking air conditioning system before summer season
Check the air conditioner unit for refrigerant leaks,
hose conditions, and proper operation each spring.
This check is best performed by your SUBARU
dealer.

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Climate control
4-11
– CONTINUED –
Cooling and dehumidifying in high humidity and low temperatureweather condition
Under certain weather conditions (high relative hu-
midity, low temperatures, etc.) a small amount of wa-
ter vapor emission from the air outlets may be not-
iced. This condition is normal and does not indicate
any problem with the air conditioning system. Air conditioner compressor shut-off when engine is heavily loaded
To improve acceleration and gas mileage, the air
conditioner compressor is designed to temporarily
shut off during air conditioner operation whenever
the accelerator is fully depressed such as duringrapid acceleration or when driving on a steepupgrade. Refrigerant for your climate control system
Your air conditioner uses ozone friendly refrigerant
HFC134a. Therefore, the method of adding, chang-
ing or checking the refrigerant is different from the
method for CFC12 (Freon). Consult your SUBARU
dealer for service. Repairs needed as a result of using the wrong refrigerant are not covered under
warranty.

Page 281 of 390

In case of emergency
9-12
Jump starting
WARNING
Battery fluid is SULFURIC ACID. Do not let it
come in contact with the eyes, skin, clothing or the vehicle. If battery fluid gets on you, thoroughly flush
the exposed area with water immediately. Get
medical help if the fluid has entered your
eyes.
If battery fluid is accidentally swallowed, im-
mediately drink a large amount of milk or wa-
ter, and obtain immediate medical help. Keep everyone including children away from
the battery. The gas generated by a battery explodes if a
flame or spark is brought near it. Do not
smoke or light a match while jump starting. Never attempt jump starting if the dis-
charged battery is frozen. It could cause thebattery to burst or explode. Whenever working on or around a battery,
always wear suitable eye protectors, and re- move metal objects such as rings, bands or
other metal jewelry.
Be sure the jumper cables and clamps on
them do not have loose or missing insulation.
Do not jump start unless cables in suitablecondition are available. A running engine can be dangerous. Keep
your fingers, hands, clothing, hair and tools away from the cooling fan, belts and any other
moving engine parts. Removing rings,watches and ties is advisable.
When your vehicle does not start due to a run down
(discharged) battery, the vehicle may be jump
started by connecting your battery to another bat-
tery (called the booster battery) with jumper cables.
Jump starting is dangerous if it done incorrectly. If
you are unsure about the proper procedure for jump
starting, consult a competent mechanic. How to jump start
1. Make sure the booster battery is 12 volts and the
negative terminal is grounded.
2. If the booster battery is in another vehicle, do notlet the two vehicles touch.
3. Turn off all unnecessary lights and accessories.
4. Connect the jumper cables exactly in the se-
quence illustrated.

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In case of emergency
9-15
– CONTINUED –
Confirm that the cooling fan is turning. If the fan is
not turning, immediately turn the engine off and con-
tact your authorized dealer for repair.
3. After the engine coolant temperature has
dropped, turn off the engine.
If the temperature gauge stays at the overheated
zone, turn the engine off.
4. After the engine has fully cooled down, check the
coolant level in the reserve tank.If the coolant level is below the “MIN” mark, add
coolant up to the “MAX” mark.
5. If there is no coolant in the reserve tank, add
coolant to the reserve tank. Then remove the radia- tor cap and fill the radiator with coolant.
If you remove the radiator cap from a hot radiator,
first wrap a thick cloth around the radiator cap, then
turn the cap counterclockwise slowly without press-
ing down until it stops. Release the pressure from
the radiator. After the pressure has been fully re-
leased, remove the cap by pressing down and turn-ing it. Towing
If towing is necessary, it is best done by your
SUBARU dealer or a commercial towing service.
Observe the following procedures for safety.
HG9000BA
WARNING
Never tow AWD vehicles (both AT and MT) with the front wheels raised off the groundwhile the rear wheels are on the ground, orwith the rear wheels raised off the ground while the front wheels are on the ground. This will cause the vehicle to spin away due to the

Page 298 of 390

11
11-1
– CONTINUED –
Maintenance schedule 11-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3 . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-7 . . . . . . . . . . . . . . . . .
2.5 liter model 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0 liter (Turbo) model 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the oil and oil filter 11-10 . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-11 . . . . . . . . . . .
Recommended grade and viscosity under
severe driving conditions 11-13 . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose and connections 11-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 11-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the air cleaner element 11-18 . . . . . . . . . . . . . .
Spark plugs 11-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended spark plugs 11-21 . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-23 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-24 . . . . . . . . . . .
Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . Checking the oil level 11-26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-26 . . . . . . . . . . .
Rear differential gear oil 11-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the gear oil level 11-27 . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-28 . . . . . . . . . . .
Power steering fluid 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended brake fluid 11-31 . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-31 . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-31 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended clutch fluid 11-32 . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the brake pedal free play 11-33 . . . . . . . . . . . .
Checking the brake pedal reserve distance 11-34 . .
Clutch pedal (MT vehicles) 11-34 . . . . . . . . . . . . . . . . . . . . . .
Checking the clutch function 11-34 . . . . . . . . . . . . . . . . . . . .
Checking the clutch pedal free play 11-35 . . . . . . . . . . .
Replacement of brake pad and lining 11-35 . . . . . . . .
Breaking-in of new brake pads and linings 11-36 . . .
Parking brake stroke 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire inspection 11-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressures and wear 11-38 . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and service

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Maintenance and service
11-5
– CONTINUED –
“ON” position, the cooling fan may operate
suddenly even when the engine is stopped. When you do checking or servicing in the engine compartment whilethe engine is running
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and toolsaway from the cooling fan, belts and any other
moving engine parts. Removing rings, watches and ties is advisable. Engine hood
To open the hood:
HBB001BA
1. Pull the hood release knob under the instrument panel.

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Maintenance and service
11-13
– CONTINUED –
HGB032BB
SAE viscosity number and applicable temperature
1) 5W-30, SAE 5W-30 preferred
2) 10W-30, 10W-40
Recommended grade and viscosity under severe driving conditions
If the vehicle is used in desert areas, in areas with
very high temperatures, or used for heavy-duty ap-
plications such as a towing a trailer, use of oil with
the following grade and viscosities is recom-mended.
API classification SJ or SH: SAE viscosity No.: 30, 40, 10W-50, 20W-40,
20W-50
Cooling system
WARNING
Never attempt to remove the radiator cap until the engine has been shut off and has cooled
down completely. Since the coolant is underpressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap isremoved.
CAUTION
The cooling system has been filled at the
factory with a high quality, corrosion-inhibit-
ing, year-around coolant which provides protection against freezing down to –33°F
(–36 °C). For adding, use genuine SUBARU
coolant or an equivalent: a mixture of 50%
soft water and 50% ethylene-glycol basis cool-
ant. Use of improper coolants may result in
corrosion in the cooling system. It is impor- tant to maintain protection against freezing and corrosion, even if freezing temperaturesare not expected. Never mix different kinds ofcoolant.

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Maintenance and service
11-14
Do not splash the engine coolant over
painted parts. The alcohol contained in the en- gine coolant may damage the paint surface.
Hose and connections
Your vehicle employs an electric cooling fan which
is thermostatically controlled to operate when the
engine coolant reaches a specific temperature.If the radiator cooling fan does not operate even
when the engine coolant temperature gauge ex-
ceeds the normal operating range, the cooling fan
circuit may be defective. Check the fuse and re-
place it if necessary. If the fuse is not blown, havethe cooling system checked by your SUBARU deal-
er.
If frequent addition of coolant is necessary, there
may be a leak in the engine cooling system. It is rec-
ommended that the cooling system and connectionsbe checked for leaks, damage, or looseness.
Engine coolant
Checking the coolant level
Check the coolant level at each fuel stop.
HGB001CB
1) “FULL” level mark
2) “LOW” level mark
1. Check the coolant level on the outside of the res- ervoir while the engine is cool.
2. If the level is close to or lower than the “LOW”
level mark, add coolant up to the “FULL” level mark.
If the reserve tank is empty, remove the radiator cap
and refill as required.

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