service schedule SUBARU IMPREZA 2003 2.G Owners Manual

2
How to use this owner’s manual
Using your Owner ’s manual
Before you operate your vehicle, carefully read this
manual. To protect yourself and extend the service
life of your vehicle, follow the instructions in this
manual. Failure to observe these instructions may
result in serious injury and damage to your vehicle.
This manual is composed of fourteen chapters. Each chapter begins with a brief table of contents,so you can usually tell at a glance if that chapter
contains the information you want. Chapter 1: Seat, seatbelt and SRS airbags
This chapter informs you how to use the seat and
seatbelt and contains precautions for the SRS air- bags.Chapter 2: Keys and doors
This chapter informs you how to operate the keys,locks and windows.Chapter 3: Instruments and controls
This chapter informs you about the operation of
instrument panel indicators and how to use theinstruments and other switches.Chapter 4: Climate Control
This chapter informs you how to operate the climate control.Chapter 5: Audio
This chapter informs you how to operate your audiosystem.Chapter 6: Interior equipment
This chapter informs you how to operate interior equipment. Chapter 7: Starting and operating
This chapter informs you how to start and operateyour SUBARU.Chapter 8: Driving tips
This chapter informs you how to drive your SUBARU in various conditions and explains some safety tips on driving.Chapter 9: In case of emergency
This chapter informs you what to do if you have a
problem while driving, such as a flat tire or engineoverheating. Chapter 10: Appearance care
This chapter informs you how to keep your SUBARUlooking good.
Chapter 11: Maintenance and service
This chapter informs you when you need to take
your SUBARU to the dealer for scheduled mainte-
nance and informs you how to keep your SUBARU
running properly.

Driving tips
8-5
– CONTINUED –
Never turn off the ignition switch while the vehicle
is moving. Keep your engine tuned-up. If you feel the engine
running rough (misfiring, backfiring or incomplete
combustion), have your vehicle checked and re-
paired by an authorized SUBARU dealer. Do not apply undercoating or rust prevention
treatment to the heat shield of catalytic converter and the exhaust system.
WARNING
Avoid fire hazards. Do not drive or park the
vehicle anywhere near flammable materials
(e.g. grass, paper, rags or leaves), becausethe catalytic converter operates at very hightemperatures. Keep everyone and flammable materials
away from the exhaust pipe while the engine is running. The exhaust gas is very hot. Periodic inspections
To keep your vehicle in the best condition at all
times, always have the recommended maintenance
services listed in the maintenance schedule in the“
Warranty and Maintenance Booklet ” performed at
the specified time or mileage intervals.

11
11-1
– CONTINUED –
Maintenance schedule 11-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3 . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-8 . . . . . . . . . . . . . . . . .
2.5 liter model 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0 liter (Turbo) model 11-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the oil and oil filter 11-11 . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-13 . . . . . . . . . . .
Recommended grade and viscosity under
severe driving conditions 11-15 . . . . . . . . . . . . . . . . . . . . . .
Synthetic oil 11-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling fan, hose and connections 11-16 . . . . . . . . . . . .
Engine coolant 11-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the air cleaner element 11-20 . . . . . . . . . . . . . .
Spark plugs 11-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended spark plugs 11-24 . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-25 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-26 . . . . . . . . . . .
Automatic transmission fluid 11-27 . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front differential gear oil (AT vehicles) 11-29
. . . . .
Checking the oil level 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-30 . . . . . . . . . . .
Rear differential gear oil 11-31 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the gear oil level 11-31 . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-32 . . . . . . . . . . .
Power steering fluid 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-34 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended brake fluid 11-34 . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-35 . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-35 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended clutch fluid 11-36 . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the brake pedal free play 11-37 . . . . . . . . . . . .
Checking the brake pedal reserve distance 11-37 . .
Clutch pedal (MT vehicles) 11-38 . . . . . . . . . . . . . . . . . . . . . .
Checking the clutch function 11-38 . . . . . . . . . . . . . . . . . . . .
Checking the clutch pedal free play 11-38 . . . . . . . . . . .
Replacement of brake pad and lining 11-39 . . . . . . . .
Breaking-in of new brake pads and linings 11-39 . . .
Parking brake stroke 11-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and service

Maintenance and service
11-3
– CONTINUED –
Maintenance schedule
The scheduled maintenance items required to be
serviced at regular intervals are shown in the “War-
ranty and Maintenance Booklet ”.
For details of your maintenance schedule, read theseparate “Warranty and Maintenance Booklet ”.Maintenance precautions
When maintenance and service are required, it is
recommended that all work be done by an autho-
rized SUBARU dealer.
If you perform maintenance and service by yourself,
you should familiarize yourself with the information
provided in this section on general maintenance andservice for your SUBARU.
Incorrect or incomplete service could cause
improper or unsafe vehicle operation. Any problems
caused by improper maintenance and service per-
formed by you are not eligible for warranty cover-age.
WARNING

Testing of an All-Wheel Drive vehicle must
NEVER be performed on a single two-wheel
dynamometer or similar apparatus. Attempt-ing to do so will result in transmission dam-age and in uncontrolled vehicle movement and may cause an accident or injuries to per-
sons nearby. Always select a safe area when performing
maintenance on your vehicle.

Maintenance and service
11-11
– CONTINUED –
If you check the oil level just after stopping the en-
gine, wait a few minutes for the oil to drain back into
the oil pan before checking the level.
Just after driving or while the engine is warm, the
engine oil level reading may be in a range betweenthe upper level and the notch mark. This is caused
by thermal expansion of the engine oil.
To prevent overfilling the engine oil, do not add any
additional oil above the upper level when the engineis cold. Changing the oil and oil filter
Change the oil and oil filter according to the mainte-
nance schedule in the “Warranty and Maintenance
Booklet”.
The engine oil and oil filter must be changed more
frequently than listed in the maintenance schedule
when driving on dusty roads, when short trips are
frequently made, or when driving in extremely cold
whether.
1. Warm up the engine by letting the engine idle for
about 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop theengine.
3. Remove the oil filler cap.
1) Drain plug
4. Drain out the engine oil by removing the drain
plug while the engine is still warm. The used oil
should be drained into an appropriate container and
disposed of properly.
WARNING
Be careful not to burn yourself with hot en- gine oil.
5. Wipe the seating surface of the drain plug with a
clean cloth and tighten it securely with a new seal-

Maintenance and service
11-15
– CONTINUED –
Recommended grade and viscosity under severe driving conditions
If the vehicle is used in desert areas, in areas with
very high temperatures, or used for heavy-duty ap-
plications such as towing a trailer, use of oil with the
following grade and viscosities is recommended.
API classification SL or SJ: SAE viscosity No.: 30, 40, 10W-50, 20W-40,
20W-50
Synthetic oil
You can use synthetic engine oil that meets the
same requirements given for conventional engine
oil. When using synthetic oil, you must use oil of the
same classification, viscosity and grade shown inthis owner ’s manual, and must follow the oil and filter
changing intervals shown in the maintenance schedule. Cooling system
WARNING
Never attempt to remove the radiator cap until the engine has been shut off and has cooled
down completely. Since the coolant is underpressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap isremoved.
CAUTION

The cooling system has been filled at the
factory with a high quality, corrosion-inhibit-
ing, year-around coolant which provides protection against freezing down to –33°F
(–36 °C). For adding, use genuine SUBARU
coolant or an equivalent: a mixture of 50%
soft water and 50% ethylene-glycol basis cool-
ant. Use of improper coolants may result in
corrosion in the cooling system. It is impor- tant to maintain protection against freezing and corrosion, even if freezing temperaturesare not expected. Never mix different kinds ofcoolant.

Maintenance and service
11-17
– CONTINUED –
1) Rubber gaskets
3. After refilling the reserve tank and the radiator, re- install the caps and check that the rubber gaskets
inside the radiator cap are in the proper position.
CAUTION
Be careful not to spill engine coolant when
adding it. If coolant touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. Do not splash the engine coolant over
painted parts. The alcohol contained in the en-gine coolant may damage the paint surface.
Changing the coolant
1) Drain plug
Change the engine coolant using the following pro-
cedures according to the maintenance schedule.
1. Remove the under cover.
2. Place a proper container under the drain plugand loosen the drain plug.
3. Loosen the radiator cap to drain the coolant from
the radiator. Then drain the coolant from the reserve
tank. Tighten the drain plug securely.

Maintenance and service
11-20
this time, make sure that the rubber gasket in the ra-
diator cap is correctly in place.
8. Start and run the engine for more than five min-utes at 2,000 to 3,000 rpm.
9. Stop the engine and wait until the coolant coolsdown (122 to 140°F [50 to 60 °C]). If there is any loss
of coolant, add coolant to the radiator ’s filler neck
and to the reserve tank ’s “FULL” level.
10. Put the radiator cap and reservoir cap back on
and tighten firmly. Air cleaner element
The air cleaner element functions as a filter screen.
When the element is perforated or removed, engine
wear will be excessive and engine life shortened.
The air cleaner element is a viscous type. It is un-
necessary to clean or wash the element.
WARNING
Do not operate the engine with the air cleaner
element removed. The air cleaner element notonly filters intake air but also stops flames ifthe engine backfires. If the air cleaner elementis not installed when the engine backfires, youcould be burned.
Replacing the air cleaner element
Non-turbo models
Replace the air cleaner element according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet ”. Under extremely dusty conditions,
replace it more frequently. It is recommended that
you always use genuine SUBARU parts.

Maintenance and service
11-23
– CONTINUED –
4. To install the air cleaner case cover, insert the two
projections on the air cleaner case cover into theslits on the air cleaner case and then snap the two
clamps on the air cleaner case cover. Spark plugs
It may be difficult to replace the spark plugs. It is
recommended that you have the spark plugs re-
placed by your SUBARU dealer.
The spark plugs should be replaced according to
the maintenance schedule in the
“Warranty and
Maintenance Booklet ”.

Maintenance and service
11-37
– CONTINUED –
Brake pedal
Check the brake pedal free play and reserve dis-
tance according to the maintenance schedule in the“Warranty and Maintenance Booklet ”.
Checking the brake pedal free play
1) 0.04 – 0.12 in (1.0 – 3.0 mm)
Stop the engine and firmly depress the brake pedal
several times. Lightly press the brake pedal down
with one finger to check the free play with a force ofless than 2 lb (10 N, 1 kg).
If the free play is not within proper specification, contact your SUBARU dealer.
Checking the brake pedal reserve dis- tance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66
lb (294 N, 30 kg) and measure the distance be-
tween the upper surface of the pedal pad and the
floor.
When the measurement is smaller than the specifi-
cation, or when the pedal does not operate smooth-
ly, contact with your SUBARU dealer.