SUBARU LEGACY 1995 Service Repair Manual

1) Set the vehicle on lift arms.
2) Open front hood fully and support with stay.
G2M0341
3) Release fuel pressure.
(1) Disconnect fuel tank connector.
(2) Start the engine, and run until it stalls.
(3) After the engine stalls, crank it for five seconds
more.
(4) Turn ignition switch to“OFF”.
<Ref. to 2-8 [W1A0].>
G6M0095
4) Disconnect battery cables and remove battery from
vehicle.
B2M0015A
5) Drain coolant.
Set container under the vehicle, and remove drain cock
from radiator.
G2M0263
6) Remove cooling system.
(1) Disconnect radiator fan motor connector.
(2) Disconnect radiator outlet hose from thermostat
cover.
7
2-11SERVICE PROCEDURE
2. Engine

B2M0016A
(3) Disconnect ATF cooler hoses from pipes. (AT
model)
B2M0017
(4) Remove V-belt cover.
G2M0267
(5) Disconnect radiator inlet hose from radiator.
G2M0220
(6) Remove radiator upper bracket, and remove radia-
tor assembly from vehicle.
7) Collect refrigerant, and remove pressure hoses. (With
A/C)
(1) Place and connect the attachment hose to the
refrigerant recycle system.
(2) Collect refrigerant from A/C system.
8
2-11SERVICE PROCEDURE
2. Engine

G2M0270
(3) Disconnect A/C pressure hoses from A/C compres-
sor.
G2M0271
8) Remove air intake system.
(1) Disconnect connector from mass air flow sensor.
(2) Remove air intake duct with air cleaner upper
cover, and remove air cleaner element.
G2M0272
9) Remove canister and bracket.
9
2-11SERVICE PROCEDURE
2. Engine

10) Disconnect connectors, cables and hoses.
(1) Disconnect the following connectors.


1Front oxygen sensor connector


2Engine harness connectors


3Engine ground terminal


4Alternator connector and terminal


5A/C compressor connectors (With A/C)
B2M0018A
10
2-11SERVICE PROCEDURE
2. Engine

B2M0020AB2M0019A
B2M0021B2M0022
11
2-11SERVICE PROCEDURE
2. Engine

(2) Disconnect the following cables.


1Accelerator cable


2Cruise control cable (With cruise control)


3Clutch release spring (MT model)


4Clutch cable (MT model)
B2M0018B
G2M0280G2M0279
12
2-11SERVICE PROCEDURE
2. Engine

(3) Disconnect the following hoses.


1Brake booster vacuum hose


2Heater inlet and outlet hoses
B2M0018C
B2M0026AB2M0027
13
2-11SERVICE PROCEDURE
2. Engine

G2M0286
11) Remove power steering pump from bracket.
(1) Loosen lock bolt and slider bolt, and remove front
side V-belt.
B2M0340
(2) Remove pipe with bracket from intake manifold.
B2M0334
(3) Remove bolts which install power steering pump
from bracket.
B2M0029
(4) Place power steering pump on the right side wheel
apron.
G2M0290
12) Remove front exhaust pipe and center exhaust pipe.
(1) Lift-up the vehicle.
(2) Remove nuts which install front exhaust pipe onto
engine.
14
2-11SERVICE PROCEDURE
2. Engine

B2M0335
(3) Disconnect connector from rear oxygen sensor.
G2M0291
(4) Separate center exhaust pipe from rear exhaust
pipe.
B2M0313
(5) Remove bolt which installs center exhaust pipe on
hunger bracket.
(6) Take off front and center exhaust pipes.
CAUTION:
Exhaust pipe will drop when all bolts are removed. So,
hold it when removing the last bolt.
G2M0292
13) Remove nuts which hold lower side of transmission to
engine.
G2M0293
14) Remove nuts which install front cushion rubber onto
front crossmember.
15
2-11SERVICE PROCEDURE
2. Engine

G2M0294
15) Separate torque converter from drive plate. (AT model)
(1) Lower the vehicle.
(2) Remove service hole plug.
(3) Remove bolts which hold torque converter to drive
plate.
(4) Remove other bolts while rotating the engine using
ST.
ST 499977000 CRANK PULLEY WRENCH
G2M0295
16) Remove pitching stopper.
B2M0336
17) Disconnect fuel delivery hose, return hose and evapo-
ration hose.
CAUTION:
Disconnect hose with its end wrapped with cloth to
prevent fuel from splashing.
Catch fuel from hose into container.
G2M0297
18) Support engine with a lifting device and wire ropes.
G2M0298
19) Support transmission with a garage jack.
CAUTION:
Before moving engine away from transmission, check
to be sure no work has been overlooked. Doing this is
very important in order to facilitate re-installation and
because transmission lowers under its own weight.
16
2-11SERVICE PROCEDURE
2. Engine