SUBARU LEGACY 1995 Service Repair Manual

G6M0095
17. Transmission Control Module
A: REMOVAL
1) Disconnect battery ground cable.
B3M0377A
2) Remove lower cover and then disconnect connector.
OBD0040
3) Remove TCM from steering support beam.
4) Disconnect connectors form TCM

1.
OBD0040
B: INSTALLATION
1) Connect connectors to TCM
1.
2) Install TCM to steering support beam.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
3) Installing procedure hereafter is in the reverse order of
removal.
11 3
3-2SERVICE PROCEDURE
17. Transmission Control Module

1. Manual Transmission
1. AWD MODEL
B3M0005B

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush


12Cushion rubber


13Boss


14Joint

15Rod


16Bracket


17Spring


18Washer


19Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 24.5±2 (2.50±0.20, 18.07±1.48)
2
3-3COMPONENT PARTS
1. Manual Transmission

2. FWD MODEL
B3M0006B

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush


12Cushion rubber


13Boss

14Joint


15Rod


16Bracket


17Spring


18Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

2. Automatic Transmission
1. LHD MODEL
B3M0415A

1Button


2Spring


3Grip


4Indicator cover


5“P” position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod


16Selector lever

17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.0±0.7 (0.2±0.07, 1.4±0.5)
T2: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
4
3-3COMPONENT PARTS
2. Automatic Transmission

2. RHD MODEL
B3M0385A

1Grip


2Spring


3Button


4Indicator cover


5“P”position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod

16Selector lever


17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 12±3 (1.2±0.3, 8.7±2.2)
T3: 18±5 (1.8±0.5, 13.0±3.6)
5
3-3COMPONENT PARTS
2. Automatic Transmission

1. Manual Transmission
A: REMOVAL
1) Remove console box. <Ref. to 5-4 [W1A0].>
B3M0009
2) Remove boot plate from the body.
G3M0680
3) Remove the spring between the joint and bracket.
G3M0681
4) Remove stay from bracket.
G3M0682
5) Remove rod from joint.
6
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0683
6) Remove gearshift lever.
G3M0684
7) Remove the exhaust cover and remove cushion rubber
from the body.
G3M0685
B: DISASSEMBLY
1) Disconnect locking wires.
G3M0686
2) Remove rod from gearshift lever.
G3M0687
3) Disconnect snap ring.
7
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0688
4) Remove gearshift lever from stay.
G3M0689
5) Disconnect spring pin and bush from gearshift lever.
6) Remove boot from gearshift lever.
G3M0690
7) Remove the following parts from the stay.


1Spacer (FWD model)


2Bush


3Snap ring


4O-ring


5Bush
B3M0343A
C: INSPECTION
Check the following parts for deformation, damage and
wear. Repair or replace any defective parts. Determine
defective parts by comparing with new parts.


1Bush


2Cushion


3Spacer


4Boot


5Stay, rod and lever


6Spring
8
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0692
D: ASSEMBLY
1) Clean all parts before assembly.
2) Mount the following parts on the stay.


1Cushion rubber


2Bush
G3M0693
3) Mount the following parts on the gearshift lever.


1Boot


2Snap ring


3O-ring


4Bush


5Spring pin
CAUTION:
Always use new O-rings.
Apply grease [NIGLUBE-R or equivalent] to the inner
surface of the bush.
G3M0694
4) Mount gearshift lever on the stay.
5) Install snap ring to the case of the stay.
G3M0685
6) Tighten with locking wire to the extent that the boot will
not come off.
CAUTION:
Always use new locking wire.
G3M0686
7) Insert the rod into the boot hole.
8) Connect rod to gearshift lever.
Tightening torque:
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
Rocking torque:
0.74±0.25 N⋅m (0.075±0.025 kg-m, 0.54±0.18 ft-lb)
or less
9
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0695
9) Mount the following parts on the rod.


1Bush


2Spacer
CAUTION:
Apply grease [NIGLUBE-R or equivalent] to inner
and side surfaces of the bush when installing spacers.
The rod should be installed in the direction shown in
the figure.
10) Check that there is no excessive play and that parts
move smoothly.
B3M0010
E: INSTALLATION
1) Put into gearshift lever from passenger compartment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. <Ref. to 5-4
[W1B0].>
G3M0684
4) Mount cushion rubber on the body.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0697
5) Connect rod to the joint.
Tightening torque:
FWD model
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
10
3-3SERVICE PROCEDURE
1. Manual Transmission