SUBARU LEGACY 1995 Service Repair Manual

11. Rear Crossmember (AWD Model)
A: REMOVAL
B4M0572A
1Crossmember

2Floating bushing

3Adjusting bolt

4Stopper

5Stabilizer link

6Rear lateral link

7Front lateral link
8Washer

9Cap (Protection)

10Trailing link

11Self-locking nut

12Crossmember reinforcement
lower (Sedan model only)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 25±7 (2.5±0.7, 18.1±5.1)
T2: 44±6 (4.5±0.6, 32.5±4.3)
T3: 98±15 (10.0±1.5, 72±11)
T4: 113±15 (11.5±1.5, 83±11)
T5: 127±20 (13.0±2.0, 94±14)
T6: 137±20 (14.0±2.0, 101±14)
CAUTION:
Do not subject A.B.S. sensor harness to excessive ten-
sion. (A.B.S. equipped models.)
1) Separate front exhaust pipe and rear exhaust pipe.
2) Remove rear exhaust pipe and muffler.
3) Remove crossmember reinforcement lower.
(Sedan model only)
4) Remove rear differential. <Ref. to 3-4 [W2B0].>
44
4-1SERVICE PROCEDURE
11. Rear Crossmember (AWD Model)

G4M0544
5) Place transmission jack under rear crossmember.
G4M0545
6) Remove bolts securing crossmember to vehicle body,
and remove crossmember.
7) Scribe an alignment mark on rear lateral link cam bolt
and crossmember.
8) Remove four bolts securing front and rear lateral links
to crossmember by loosening nuts.
B: INSPECTION
Check removed parts for damage and cracks, and correct
or replace if defective.
C: INSTALLATION
1) Install in reverse order of removal.
2) For installation and tightening torque of rear differential,
refer to 3-4 [W2F0].
CAUTION:
Always tighten rubber bushing when wheels are in full
contact with the ground and vehicle is at curb weight
condition.
NOTE:
Check wheel alignment and adjust if necessary.
45
4-1SERVICE PROCEDURE
11. Rear Crossmember (AWD Model)

1. Suspension
1. IMPROPER VEHICLE POSTURE OR IMPROPER
WHEEL ARCH HEIGHT
Possible causes Countermeasures
(1) Permanent distortion or breakage of coil spring Replace.
(2) Unsmooth operation of damper strut Replace.
(3) Installation of wrong strut Replace with proper parts.
(4) Installation of wrong coil spring Replace with proper parts.
2. POOR RIDE COMFORT
1) Large rebound shock
2) Rocking of vehicle continues too long after running over
bump and/or hump.
3) Large shock in bumping
Possible causes Countermeasures
(1) Breakage of coil spring Replace.
(2) Over-inflation pressure of tire Adjust.
(3) Improper wheel arch height Adjust or replace coil springs with new ones.
(4) Fault in operation of damper strut Replace.
(5) Damage or deformation of strut mount Replace.
(6) Unsuitability of maximum and/or minimum length of
damper strutReplace with proper parts.
(7) Deformation or loss of bushing Replace.
(8) Deformation or damage of helper in strut assembly Replace.
(9) Oil leakage of damper strut Replace.
3. NOISE
Possible causes Countermeasures
(1) Wear or damage of damper strut component parts Replace.
(2) Loosening of suspension link installing bolt and/or nut Retighten to the specified torque.
(3) Deformation or loss of bushing Replace.
(4) Unsuitability of maximum and/or minimum length of
damper strutReplace with proper parts.
(5) Breakage of coil spring Replace.
(6) Wear or damage of ball joint Replace.
(7) Deformation of stabilizer clamp Replace.
46
4-1DIAGNOSTICS
1. Suspension

G4M0208
1. Wheels and Axles
A: SPECIFICATIONS
1. TIRE AND WHEEL SIZE
Tire size Rim sizeRim offset
mm (in)P.C.D.
mm (in)
Front and Rear185/70R14 87S 14×5 1/2JJ 55 (2.17)
100 (3.94) dia. 195/60R15 87H 15 x 6JJ 55 (2.17)
T-type tireT125/70D15 15 x 4T 53 (2.09)
T135/70D16 16 x 4T 50 (1.97)
NOTE:“T-type”tire for temporary use is supplied as a spare tire.
2. TIRE INFLATION PRESSURE
Tire sizeTire inflation pressure kPa (kg/cm
2, psi)
Light load Full load
All models185/70R14 87S
195/60R15 87HFt: 220 (2.2, 32)
Rr: 210 (2.1, 30)
T-type tireT125/70D15
T135/70D16420 (4.2, 60)
2
4-2SPECIFICATIONS AND SERVICE DATA
1. Wheels and Axles

3. FRONT DRIVE SHAFT ASSEMBLY
Type of drive shaft
assemblySHAFT DOJ
No. of identification
paddings on shaftNo. of spline teeth
82AC-25 1 (One) 25
87AC-25 2 (Two) 25
95AC-25 3 (Three) 25
B4M0546A
4. REAR DRIVE SHAFT ASSEMBLY (AWD MODEL)
Type of drive shaft assemblySHAFT
No. of identification paddings on shaft
79AC-RH 1 (One)
79AC-LH 1 (One)
B4M0547A
3
4-2SPECIFICATIONS AND SERVICE DATA
1. Wheels and Axles

5. APPLICATION TABLE
Model Power unitFront drive shaft
Rear drive shaft
5MT 4AT
FWD 2200 cc 95AC-25 87AC-25—
AWD 2200 cc 82AC-25 82AC-25 79AC-RH, 79AC-LH
B: SERVICE DATA
Wheel balancing Standard Service limit
Dynamic unbalance Less than 5 g (0.18 oz)
Balance weight part number
(For steel wheel)Weight g (oz)
28101AA001 5 (0.18)
28101AA011 10 (0.35)
28101AA021 15 (0.53)
28101AA031 20 (0.71)
28101AA041 25 (0.88)
28101AA051 30 (1.06)
28101AA061 35 (1.23)
28101AA071 40 (1.41)
28101AA081 45 (1.59)
28101AA091 50 (1.76)
28101AA101 55 (1.94)
28101AA111 60 (2.12)
Balance weight part number
(For aluminum wheel)Weight g (oz)
23141GA462 5 (0.18)
23141GA472 10 (0.35)
23141GA482 15 (0.53)
23141GA492 20 (0.71)
23141GA502 25 (0.88)
23141GA512 30 (1.06)
23141GA522 35 (1.23)
23141GA532 40 (1.41)
23141GA542 45 (1.59)
23141GA552 50 (1.76)
—55 (1.94)
23141GA572 60 (2.12)
4
4-2SPECIFICATIONS AND SERVICE DATA
1. Wheels and Axles

1. Front Axle
H4M0999A

1Spring pin


2Baffle plate (DOJ)


3Outer race (DOJ)


4Snap ring


5Inner race (DOJ)


6Ball


7Cage


8Circlip


9Boot band

10Boot (DOJ)


11Boot (UFJ)


12UFJ ASSY


13Baffle plate


14Oil seal (IN)


15Snap ring


16Bearing


17Housing


18Oil seal (OUT)

19Tone wheel


20Hub bolt


21Hub


22Axle nut
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 13±3 (1.3±0.3, 9.4±2.2)
T2: 186±20 (19±2, 137±14)
5
4-2COMPONENT PARTS
1. Front Axle

2. Rear Axle
1. AWD MODEL
B4M0704A

1Baffle plate (DOJ)


2Outer race (DOJ)


3Snap ring


4Inner race


5Ball


6Cage


7Circlip


8Boot band


9Boot (DOJ)

10Boot (BJ)


11BJ ASSY


12Oil seal (IN. No. 2)


13Oil seal (IN. No. 3)


14Housing


15Bearing


16Snap ring


17Oil seal (OUT)


18Tone wheel

19Hub bolt


20Hub


21Axle nut
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 13±3 (1.3±0.3, 9.4±2.2)
T2: 186±20 (19±2, 137±14)
6
4-2COMPONENT PARTS
2. Rear Axle

2. FWD MODEL
G4M0213

1Hub cap


2O-ring


3Axle nut


4Washer

5Hub unit


6SpindleTightening torque: N⋅m (kg-m, ft-lb)
T: 186±20 (19±2, 137±14)
7
4-2COMPONENT PARTS
2. Rear Axle

1. Front Axle
A: REMOVAL
1) Disconnect ground cable from battery.
2) Jack-up vehicle, support it with safety stands, and
remove front wheels.
G4M0214
3) Unlock axle nut.
4) Remove axle nut using a socket wrench.
CAUTION:
Be sure to loose and retighten axle nut after removing
wheel from vehicle. Failure to follow this rule may dam-
age wheel bearings.
G4M0215
5) Remove stabilizer link.
G4M0216
6) Remove DOJ from transmission spindle.
7) Remove front drive shaft assembly from hub. If it is hard
to remove, use STs.
ST1 926470000 AXLE SHAFT PULLER
ST2 927140000 PLATE
CAUTION:
Be careful not to damage oil seal lip when removing
front drive shaft.
When replacing front drive shaft, also replace inner
oil seal.
8) Remove disc brake caliper from housing, and suspend
it from strut using a wire.
8
4-2SERVICE PROCEDURE
1. Front Axle