SUBARU LEGACY 1995 Service Repair Manual

Page 841 of 2248

1. Pedal System and Control Cables
Trouble Corrective action
Excessively worn brake pedal pad Replace.
Failure of clutch and/or accelerator pedals to operate Connect cables correctly.
Stop light switch does not light up. Adjust position of stop light switch.
Stop light switch is not smooth and/or stroke is not correct. Replace.
Insufficient pedal play Adjust pedal play.
Clutch and/or brake pedal free play insufficient Adjust pedal free play.
Maladjustment of brake pedal or booster push rod Inspect and adjust.
Excessively worn and damaged pedal shaft and/or bushing Replace bushing and/or shaft with new one.
19
4-5DIAGNOSTICS
1. Pedal System and Control Cables

Page 842 of 2248

1. Heater System
A: SPECIFICATIONS
ItemSpecifications
Condition
LHD model RHD model
Heating capacity4.652 kW (4,000 kcal/h, 15,872 BTU/h) or more ...
When 300 m
3(10,593 cu ft)/hMode
selector
switch: HEAT
Te m p .
control
lever: FULL HOT
Temperature
difference
between
hot water
and inlet air:65°C
(149°F)
Hot water
flow rate: 360(95.1
US gal, 79.2
Imp gal)/h
Air flow rate 300 m
3(10,593 cu ft)/h 280 m3(9,887 cu ft)/hHeat mode (FRESH), FULL
HOT at 12.5 V
Max air flow rate 510 m
3(18,008 cu ft)/h 480 m3(16,949 cu ft)/hTemperature
control
lever: FULL COLD
Blower fan
speed: 4th position
RECIRC
switch
position: RECIRC
Heater core size
(height x length x width x
thickness)193.5 x 152.0 x 25.0 x 0.9 mm
(7.62 x 5.98 x 0.984 x 0.035 in)159.5 x 180 x 32.0 x 1.0 mm
(6.28 x 7.09 x 1.26 x 0.039 in)—
Blower
motorType Magnet motor 230 W or less Magnet motor 220 W or less at 12 V
Fan type and size
(diameter x width)Sirocco fan type
150 x 75 mm (5.91 x 2.95 in)Sirocco fan type
140 x 65 mm (5.51 x 2.56 in)—
2
4-6SPECIFICATIONS AND SERVICE DATA
1. Heater System

Page 843 of 2248

1. Heater System
1. LHD MODEL
B4M0368A
1Intake unit

2Grommet

3Hose (Inlet)

4Hose (Outlet)

5Heater duct

6Clamp

7Grommet

8Heater unit
9Rear heater duct

10Resistor
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96 (0.750±0.200, 5.421±1.446)
3
4-6COMPONENT PARTS
1. Heater System

Page 844 of 2248

2. RHD MODEL
B4M0678A
1Intake unit

2Hose (Inlet)

3Hose (Outlet)

4Clamp

5Grommet

6Heater unit

7Rear heater duct
8Band
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96 (0.750±0.200, 5.421±1.446)
4
4-6COMPONENT PARTS
1. Heater System

Page 845 of 2248

2. Heater Unit
1. LHD MODEL
G4M0551
1Vent lever

2Side link

3DEF. lever

4Heater case upper

5Heater grommet

6Heater core

7Mix door

8Heater case lower
9Mix rod

10Mix link

11Mix lever

12Foot duct (RH)

13Foot duct (CTR)

14Foot duct (LH)

15Foot lever lower

16Foot door
17Vent door

18DEF. door

19Foot lever upper
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
5
4-6COMPONENT PARTS
2. Heater Unit

Page 846 of 2248

2. RHD MODEL
B4M0055A
1Heater core

2DEF. door

3Case (Upper)

4Case (Top)

5Mode door motor

6Heater duct (RH)
7Case (Lower)

8Mix door

9Heater duct (LH)

10Heater door

11Vent. door
6
4-6COMPONENT PARTS
2. Heater Unit

Page 847 of 2248

3. Intake Unit
1. LHD MODEL
G4M0920
1Intake unit case upper

2Lever (A)

3Link

4Door (A)

5Bell mouth-intake

6Intake unit case lower
7Blower motor ASSY

8Hose

9Actuator rod

10Actuator motor

11Actuator bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
7
4-6COMPONENT PARTS
3. Intake Unit

Page 848 of 2248

2. RHD MODEL
B4M0056A
1Intake unit case upper

2Bell mouth intake

3Intake unit case lower

4Intake door A

5Blower motor ASSY
6Intake door motor

7Lever A

8Link

9Lever B

10Intake door B
8
4-6COMPONENT PARTS
3. Intake Unit

Page 849 of 2248

4. Control Unit
1. LHD MODEL
B4M0369A
1Back plate

2Bulb

3Fan switch ASSY

4Illumi. plate

5Switch base

6Control panel

7Fan switch knob

8RECIRC switch
9A/C switch

10Temp. switch knob

11Mode switch

12Temp. lever ASSY

13Base plate

14Control amp.

15Temp. control cable
9
4-6COMPONENT PARTS
4. Control Unit

Page 850 of 2248

2. RHD MODEL
B4M0057A
1Back plate

2Bulb

3Fan switch ASSY

4Illumi. plate

5Switch base

6Control panel

7Fan switch knob

8RECIRC switch
9A/C switch

10Temp. switch knob

11Mode switch

12Temp. lever ASSY

13Base plate

14Control amp.

15Temp. control cable
10
4-6COMPONENT PARTS
4. Control Unit

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