SUBARU LEGACY 1996 Service Repair Manual

B5M0045
8. REAR QUARTER PILLAR LOWER
<Ref. to 5-3 [C500].>
1) Set rear seat cushion up.
2) Remove side sill rear upper cover.
3) Remove rear seat belt. (Upper anchor and lower anchor
bolts)
4) Remove side skirt trim.
5) Remove cap strut.
6) Remove rear quarter upper rear trim.
7) Remove rear quarter pillar lower trim.
8) Installation is in the reverse order of removal.
CAUTION:
Be careful not to ride trim panel over harness,
insulators, etc.
B5M0050
9. ROOF TRIM
<Ref. to 5-3 [C500].>
1) Remove room mirror, room light, sun visor and assist
grip.
2) Remove front pillar upper, center pillar upper, rear quar-
ter upper and rear rail trim.
3) Using ST, remove clips and then detach roof trim.
ST 925580000 PULLER
4) Installation is in the reverse order of removal.
CAUTION:
When removing clip, use great care to prevent damag-
ing the roof trim.
10. FLOOR MAT
Supplemental Restraint System“Airbag”
Airbag system wiring harness is routed near floor mat.
CAUTION:

All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.

Be careful not to damage Airbag system wiring har-
ness when servicing floor mat.
The following procedure is applicable to all models.
15
5-3SERVICE PROCEDURE
5. Inner Trim Panel

<Ref. to 5-3 [C500].>
1) Remove front seats.
2) Remove rear seat cushion.
3) Remove console box.
4) Remove front pillar lower trim panel.
5) Remove center pillar lower trim panel.
6) Remove side sill cover.
7) Remove fuel opener cover.
G5M0368
8) Remove clip under front seat.
9) Remove clip in toe board area.
NOTE:
When pulling out edge, do not pull mat alone; pull mat
together with edge.
Pry off two steel clips on side sill front cover and one on
side sill rear cover using screwdriver.
10) Remove mat hook.
11) Remove mat from toe board area.
12) Remove mat from heater module.
13) Roll mat, and take it out of opened rear door.
14) Installation is in the reverse order of removal.
NOTE:

Secure mat firmly with hook and velcro tape.

Insert mat edge firmly into the groove of side sill cover.
16
5-3SERVICE PROCEDURE
5. Inner Trim Panel

1. Instrument Panel
1. LHD MODEL
B5M0334A

1Pad and frame


2Grille SD def. (D)


3Front def. grille


4Grille SD def. (P)


5Grille vent (P)


6Cover


7Cover back panel


8Pocket ASSY

9Lock ASSY


10Meter visor


11Grille CTR vent.


12Panel CTR upper


13Panel CTR lower


14Cup holder BRKT


15Cup holder


16Ash tray ASSY

17Panel lower cover


18Grille SD vent. (D)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7±1 (0.7±0.1, 5.1±0.7)
2
5-4COMPONENT PARTS
1. Instrument Panel

2. RHD MODEL
B5M0388A

1Pad and frame


2Grille SD def. (D)


3Front def. grille


4Grille SD def. (P)


5Grille vent. (P)


6Cover


7Cover back panel


8Pocket ASSY

9Lock ASSY


10Meter visor


11Grille CTR vent.


12Panel CTR upper


13Panel CTR lower


14Cup holder BRKT


15Cup holder


16Ash tray ASSY

17Panel lower cover


18Grille SD vent. (D)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7±1 (0.7±0.1, 5.1±0.7)
3
5-4COMPONENT PARTS
1. Instrument Panel

2. Console box
B5M0021A

1Shift boot


2Front cover (MT)


3Front cover (AT)


4Console cover


5Strip


6Lock


7Lid

8Hinge


9Arm


10Ash tray ASSY


11Console pocket


12Console BRKT


13Console box
4
5-4COMPONENT PARTS
2. Console box

1. Instrument Panel
Airbag system wiring harness is routed near combination
meter.
CAUTION:
All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuits.
Be careful not to damage Airbag system wiring har-
ness when servicing the combination meter.
B5M0022A
A: REMOVAL
1) Disconnect GND cable from battery.
2) Remove shift knob (MT model).
3) Remove console cover

1and front cover
2.
B5M0023
4) Remove console box.
B5M0024A
5) Remove lower cover and then disconnect connector.
B5M0025
6) Remove glove box.
5
5-4SERVICE PROCEDURE
1. Instrument Panel

B5M0026
7) Remove cover back panel.
G5M0278
8) Remove two bolts and lower steering column.
B5M0027
9) Set temperature control lever to Max. COLD position,
and then disconnect temperature control cable from link of
heater module.
NOTE:
Do not move lever and link when installing.
B5M0028
10) Remove bolt cover and bolt of both side.
B5M0029A
11) Remove front side sill cover RH and then disconnect
airbag connector (AB9) and (AB10) (Airbag model). <Ref.
to 5-5 [M2-6].>
6
5-4SERVICE PROCEDURE
1. Instrument Panel

B5M0030A
12) Disconnect harness connectors.

115P/Gray


222P/Brown


322P/White


420P/Blue


522P/Black


64P/Sky blue


71P/Black


81P/Black
CAUTION:
Be sure to hold socket section and not harness when
disconnecting.
NOTE:
Put matching mark, if necessary, for easy re-assembly.
13) Remove the installing bolt.
G5M0282
14) Remove front defroster grille and two bolts.
15) Remove instrument panel carefully from the body.
CAUTION:
Take care not to scratch the instrument panel and
related parts.
7
5-4SERVICE PROCEDURE
1. Instrument Panel

G5M0602
CAUTION:
When storing removed instrument panel with passen-
ger airbag module, place it standing up on the floor.
B5M0031A
B: INSTALLATION
1) Installation is in the reverse order of removal.
Do the following:
When setting instrument panel into position, push two pins
into grommet on body panel.
CAUTION:
Be careful not to snag the harness.
Make sure to connect harness connectors.
Take care not to scratch the instrument panel and
related parts.
B5M0032
2) Set clips located at both inside ends of instrument panel
onto body side.
8
5-4SERVICE PROCEDURE
1. Instrument Panel

1. SRS Airbag
1. LHD MODEL
B5M0401A

1Combination switch ASSY with roll connector


2TORX®bolt


3Airbag module ASSY (Driver)


4Airbag module ASSY (Passenger)


5BRKT B


6BRKT P AB


7BRKT SD A


8Front sensor ASSY RH


9Grommet


10TORX®bolt


11Airbag control module


12Protector RH


13Protector LH


14Airbag main harness


15Front sensor ASSY LH
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 20±4 (2.0±0.4, 14.5±2.9)
T7: 32±10 (3.3±1.0, 23.9±7.2)
2
5-5COMPONENT PARTS
1. SRS Airbag