Transmission fluid level SUBARU LEGACY 1996 Service Repair Manual

ON-BOARD
DIAGNOSTICS
11
SYSTEM
[T10A0]
2-7

10
.
Diagnostics
Chart
with
Trouble
Code

DTC

No
.

Abbreviation

(Subaru
select
monitor)Item
Page

P0500
VSP
Vehicle
speed
sensor
malfunction
'1

P0505
ISC
Idle
control
system
malfunction
`1

P0506
ISC
-
L
Idle
control
system
RPM
lower
than
expected
'1

P0507
ISC
-
H
Idle
control
system
RPM
higher
than
expected
'1

P0600
-
Serial
communication
link
malfunction
`1

P0601
RAM
Internal
control
module
memory
check
sum
error
'1

P0703
ATBRK
Brake
switch
input
malfunction
'1

P0705
ATRNG
Transmissionrange
sensor
circuit
malfunction
`1

P0710
ATF
Transmission
fluid
temperature
sensor
circuit
malfunction
'1

P0720
ATVSP
Output
speed
sensor
(vehicle
speed
sensor
1)
circuit
malfunction
'1

P0725
ATNE
Engine
speed
input
circuit
malfunction
'1

P0731
ATGR1
Gear
1
incorrect
ratio

P0732
ATGR2
Gear
2
incorrect
ratio
"
1
P0733
ATGR3
Gear
3
incorrect
ratio

P0734
ATGR4
Gear
4
incorrect
ratio

P0740
ATLU
-
F
Torque
converter
clutch
system
malfunction
1

P0743
ATLU
Torque
converter
clutch
system
electrical
*1

P0748
ATPL
Pressure
control
solenoid
electrical
'1

P0753
ATSFTi
Shift
solenoid
A
electrical
`1

P0758
ATSFT2
Shift
solenoid
B
electrical
'1

P0760
ATOVR
-
F
Shift
solenoid
C
malfunction
'1

P0763
ATOVR
Shift
solenoid
C
electrical
'1

P1100
ST-SW
Starter
switch
circuit
malfunction
'1

P1101
N/P
-
SW
Neutral
position
switch
circuit
malfunction
[MT
vehicles]
'1

P1101
N/P
-
SW
Neutral
position
switch
circuit
malfunction
[AT
vehicles]
1

P1102
BR
Pressure
sources
switching
solenoid
valve
circuit
malfunction
'1

P1103
TRQ
Engine
torque
control
signal
circuit
malfunction
`1

P1400
PCVSOL
Fueltank
pressure
control
solenoid
valve
circuit
malfunction
38

P1401
PCV
-
FFueltank
pressure
control
system
function
problem
44

P1402
FIVL
Fuel
level
sensor
circuit
malfunction
46

P1500
FAN
-
1
Radiator
fan
relay
1
circuit
malfunction
'1

P1502
FAN
-
F
Radiator
fan
function
problem
'1

P1700
ATTH
Throttle
position
sensor
circuit
malfunction
for
automatic
transmission
'1

P1701
ATCRS
Cruise
control
set
signal
circuit
malfunction
for
automatic
transmission
'1

P1702
ATDIAG
Automatic
transmission
diagnosis
inputsignal
circuit
malfunction
'1

P0461'2
EXERR22
Fuel
level
sensor
circuit
range/performance
problem
56

"1
:
<
Ref
.
to
2-7
[T11A0]
.*4
>

'2
:
Only
OBD-II
general
scan
tool
displays
DTC
.

G2M0545
(2) Disconnect the following cables.
Clutch release spring (MT model)
Clutch cable (MT model)
G2M0309
5) Remove starter.
(1) Disconnect connectors and terminal from starter.
(2) Remove bolt which installs upper side of starter.
(3) Remove nut which installs lower side of starter, and
remove starter from transmission.
G2M0295
6) Remove pitching stopper.
G2M0294
7) Separate torque converter from drive plate. (AT model)
(1) Remove service hole plug.
(2) Remove bolts which hold torque converter to drive
plate.
(3) While rotating the engine, remove other bolts using
ST.
ST 499977000 CRANK PULLEY WRENCH
CAUTION:
Be careful not to drop bolts into torque converter
housing.
B2M0031
8) Remove ATF level gauge. (AT model)
CAUTION:
Plug opening to prevent entry of foreign particles into
transmission fluid.
30
2-11SERVICE PROCEDURE
3. Transmission

G3M0854
1. Precaution
When disassembling or assembling the automatic
transmission, observe the following instructions.
1) Workshop
Provide a place that is clean and free from dust. Principally
the conventional workshop is suitable except for a dusty
place. In a workshop where grinding work, etc. which pro-
duces fine particles is done, make independent place
divided by the vinyl curtain or the equivalent.
2) Work table
The size of 1 x 1.5 m (40 x 60 in) is large enough to work,
and it is more desirable that its surface be covered with flat
plate like iron plate which is not rusted too much.
3) Cleaning of exterior
(1) Clean the exterior surface of transmission with
steam and/or kerosene prior to disassembly, however it
should be noted that vinyl tape be placed on the air
breather or oil level gauge to prevent infiltration of the
steam into the transmission and also the cleaning job
be done away from the place of disassembly and
assembly.
(2) Partial cleaning will do, depending on the extent of
disassembly (such as when disassembly is limited to
some certain parts).
4) Disassembly, assembly and cleaning
(1) Disassemble and assemble the transmission while
inspecting the parts in accordance with the Diagnostics.
(2) During job, don’t use gloves. Don’t clean the parts
with rags: Use chamois or nylon cloth.
(3) Pay special attention to the air to be used for clean-
ing. Get the moisture and the dust rid of the air as much
as possible. Be careful not to scratch or dent any part
while checking for proper operation with an air gun.
(4) Complete the job from cleaning to completion of
assembly as continuously and speedily as possible in
order to avoid occurrence of secondary troubles
caused by dust. When stopping the job unavoidably
cover the parts with clean chamois or nylon cloth to
keep them away from any dust.
(5) Use kerosene, white gasoline or the equivalent as
washing fluid. Use always new fluid for cleaning the
automatic transmission parts and never reuse. The
used fluid is usable in disassemble and assemble work
of engine and manual transmission.
(6) Although the cleaning should be done by dipping
into the washing fluid or blowing of the pressurized
washing fluid, the dipping is more desirable. (Do not rub
with a brush.) Assemble the parts immediately after the
cleaning without exposure to the air for a while. Besides
in case of washing rubber parts, perform the job quickly
not to dip them into the washing fluid for long time.
21
3-2SERVICE PROCEDURE
1. Precaution

G3M0282
2. On-Car Services
A: INSPECTION
1. ATF LEVEL
1) Raise ATF temperature to 60 to 80°C (140 to 176°F)
from 40 to 60°C (104 to 140°F) (when cold) by driving a
distance of 5 to 10 km (3 to 6 miles).
NOTE:
The level of ATF varies with fluid temperature. Pay atten-
tion to the fluid temperature when checking oil level.
2) Make sure the vehicle is level. After selecting all posi-
tions (P, R, N, D, 3, 2, 1), set the selector leveler in“P”
range. Measure fluid level with the engine idling.
NOTE:
After running, idle the engine for one or two minutes before
measurement.
3) If the fluid level is below the center between upper and
lower marks, add the recommended ATF until the fluid level
is found within the specified range (above the center
between upper and lower marks). When the transmission
is hot, the level should be above the center of upper and
lower marks, and when it is cold, the level should be found
below the center of these two marks.
CAUTION:
Use care not to exceed the upper limit level.
ATF level varies with temperature. Remember that
the addition of fluid to the upper limit mark when the
transmission is cold will result in the overfilling of
fluid.
4) Fluid temperature rising speed
By idling the engine
Time for temperature rise to 60°C (140°F) with atmo-
spheric temperature of 0°C (32°F): More than 25 minutes
<Reference>
Time for temperature rise to 30°C (86°F) with atmo-
spheric temperature of 0°C (32°F): Approx. 8 minutes
By running the vehicle
Time for temperature rise to 60°C (140°F) with atmo-
spheric temperature of 0°C (32°F): More than 10 minutes
5) Method for checking fluid level upon delivery or at peri-
odic inspection
Check fluid level after a warm-up run of approx. 10 min-
utes. During the warm-up period, the automatic transmis-
sion functions can also be checked.
23
3-2SERVICE PROCEDURE
2. On-Car Services

DTC
No.Abbreviation
(Subaru select monitor)Item Page
P0500 VSP Vehicle speed sensor malfunction 266
P0505 ISC Idle control system malfunction 269
P0506 ISC
—L Idle control system RPM lower than expected 276
P0507 ISC
—H Idle control system RPM higher than expected 277
P0600—Serial communication link malfunction 278
P0601 RAM Internal control module memory check sum error 281
P0703 ATBRK Brake switch input malfunction 283
P0705 ATRNG Transmission range sensor circuit malfunction 286
P0710 ATF Transmission fluid temperature sensor circuit malfunction 293
P0720 ATVSP Output speed sensor (vehicle speed sensor 1) circuit malfunction 294
P0725 ATNE Engine speed input circuit malfunction 295
P0731 ATGR1 Gear 1 incorrect ratio
296 P0732 ATGR2 Gear 2 incorrect ratio
P0733 ATGR3 Gear 3 incorrect ratio
P0734 ATGR4 Gear 4 incorrect ratio
P0740 ATLU
—F Torque converter clutch system malfunction 300
P0743 ATLU Torque converter clutch system electrical 304
P0748 ATPL Pressure control solenoid electrical 305
P0753 ATSFT1 Shift solenoid A electrical 306
P0758 ATSFT2 Shift solenoid B electrical 307
P0760 ATOVR
—F Shift solenoid C malfunction 308
P0763 ATOVR Shift solenoid C electrical 312
P1100 ST
—SW Starter switch circuit malfunction 313
P1101 N/P
—SW Neutral position switch circuit malfunction [MT vehicles] 315
P1101 N/P
—SW Neutral position switch circuit malfunction [AT vehicles] 318
P1102 BR Pressure sources switching solenoid valve circuit malfunction 322
P1103 TRQ Engine torque control signal circuit malfunction 328
P1400 PCVSOL Fuel tank pressure control solenoid valve circuit malfunction 331
P1401 PCV
—F Fuel tank pressure control system function problem 337
P1402 FLVL Fuel level sensor circuit malfunction 339
P1500 FAN
—1 Radiator fan relay 1 circuit malfunction 351
P1502 FAN
—F Radiator fan function problem 358
P1700 ATTH Throttle position sensor circuit malfunction for automatic transmission 361
P1701 ATCRS Cruise control set signal circuit malfunction for automatic transmission 362
P1702 ATDIAG Automatic transmission diagnosis input signal circuit malfunction 365
P0461*1 EXERR22 Fuel level sensor circuit range/performance problem 368
*1: Only OBD-II general scan tool displays DTC.
124
2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostics Chart with Trouble Code

Connector Connecting to
No. Pole Color Area No. Name
B1 2 * B-2 Pressure source switching solenoid
B2 3 Black B-2 Pressure sensor
B3 5 Gray B-2 Mass air flow sensor
B4 2 Gray B-2 AT dropping resistor
B5 2 Gray B-2 Resistor (Daytime running light)
B62 Gray B-2 ABS front sensor RH
2 Brown B-2 ABS front sensor RH (Outback with step roof)
B7 4 * B-2 Cruise control pump
B8 6 * A-2 Front wiper motor
B9 2 Black A-2 FWD switch (AT)
B10 2 Brown B-2 A/C pressure switch
B11 16 Gray B-3 T4
Transmission (AT)
B12 12 Gray B-2 T3
B13 6 Gray B-3 Ignitor
B14 1 Black B-3 Starter (Magnet)
B152 Gray B-3 ABS front sensor LH
2 Brown B-3 ABS front sensor LH (Outback with step roof)
B16 2 Gray B-3 Brake fluid level switch
B17 2 Black B-2 Vehicle speed sensor
B18 3 Dark gray B-2 Front oxygen sensor
B194 * B-2 T5 Rear oxygen sensor cord (Other models)
4 * B-2 Rear oxygen sensor (California model)
B20 6 Light gray B-2 E1
Engine wiring harness B21 12 Light gray B-2 E2
B22 16 Light gray B-2 E3
B24 2 Gray B-2 T1 Back-up light switch (MT)
B25 2 Brown B-2 T2 Neutral position switch (MT)
*: Non-colored
11 9
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point

Connector Connecting to
No. Pole Color Area No. Name
B1 2 Brown B-2 Pressure sources switching solenoid
B2 3 Black B-2 Pressure sensor
B3 5 Gray B-2 Mass air flow sensor
B4 2 Gray B-2 AT dropping resistor
B7 4 Gray B-3 Cruise control pump
B8 6 * B-3 Front wiper motor
B9 2 Black A-2 FWD switch
B11 16 Gray B-3 T4
Transmission
B12 12 Gray B-2 T3
B13 6 Gray B-3 Ignitor
B14 1 Black B-3 Starter (Magnet)
B16 2 Gray B-2 Brake fluid level switch
B17 2 Black B-3 Vehicle speed sensor
B18 3 Dark gray B-2 Front oxygen sensor
B194 * B-2 T5 Rear oxygen sensor cord (Other models)
4 * B-2 Rear oxygen sensor (California model)
B20 6 Light gray B-2 E1
Engine wiring harness B21 12 Light gray B-2 E2
B22 16 Light gray B-2 E3
B26 2 Black B-3
M/B B27 3 * B-3
B28 1 Brown B-3
B29 2 * B-2 Rear washer motor
B110 2 Green B-3 Front washer motor
*: Non-colored
121
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point

Connector Connecting to
No. Pole Color Area No. Name
B30 24 * C-1 D1 Front door cord LH
B31 7 Yellow C-1 AB1 SRS (Airbag) harness
B32 3 Black C-1 Turn & hazard module
B33 4 Brown B-1 Diode (Brake fluid level)
B34 3 * B-1 Diode (Door warning)
B35 2 Black B-1 Diode (Step light)
B36 22 Black C-1 i1
Instrument panel wiring
harness B37 22 * C-1 i2
B38 22 Brown C-1 i3
B39 20 Blue C-1 i4
B40 16 Gray C-2 OBD-II service connector
B41 2 * C-2 Power window circuit breaker
B42 4 * C-2Power window and sunroof
relay
B43 6 Black C-2 Illumination control module
B44 8 * C-2 Seat belt timer
B45 4 * B-1 R53 Sunroof cord
B46 4 Green B-1 Fuel pump relay
B47 6 Brown B-1 Main relay
B48 4 Blue B-1 Front fog light relay
B49 3 Black B-1 Horn relay
B50 4 * B-1 Blower relay
B51 11 Gray B-1
F/B
B52 12 Gray B-1
B53 4 * B-2 Shield joint connector (AT)
B54 12 Black B-2
Transmission control module B55 16 Black B-2
B56 20 Black B-2
B57 12 Black B-2 Shift-lock control module
B58 5 Black B-1Headlight alarm relay
(Security)
B59 5 Black B-1 Interrupt relay (Security)
B60 4 * B-2Shield joint connector (With
TCS model)
B61 8 * B-2 F44
Front wiring harness
B62 20 * B-1 F45
B63 40 Gray B-1 P10Floor harness (With TCS
model)
B64 2 Black B-2 Stop light switch
B65 4 Black B-2Stop & brake switch (With
cruise control)
B66 3 Black B-2 Pedal stroke sensor (TCS)
B67 4 Black B-2 Pedal stroke switch (TCS)
B68 5 Black B-3 Slip ring
B69 11 Black B-3
Combination switch B70 9 * B-3
B71 8 * B-3
B72 6 Black B-3 Ignition switchConnector Connecting to
No. Pole Color Area No. Name
B73 2 Black B-3 Key lock solenoid (AT)
B74 2 Black B-3 Key warning switch
B75 2 Green C-2 B76
Test mode connector
B76 2 Green C-3 B75
B77 10 Brown B-2 Mode actuator
B78 9 Yellow C-2 Data link connector
B79 14 Gray C-2 Check connector
B80 4 Blue B-2 i20Instrument panel wiring
harness
B81 1 x 2 * C-2 Diagnosis terminal (Ground)
B82 6 Black C-2 Diagnosis connector
B83 4 * C-3 Shield joint connector (E/G)
B84 96Light
blueB-3 Engine control module
B85 2 Black B-3 Diode (Lighting)
B86 4 * B-3 Blower motor resistor
B87 2 * B-3 Blower motor
B88 3 Black B-3 Evaporator thermoswitch
B89 4 Brown B-3 Diode (Security)
B90 4 * B-4 R50 Room light cord
B91 4 * B-4 FRESH/RECIRC actuator
B92 8 * B-4 Door lock timer
B93 16 Black B-4 Security control module
B94 20 Black B-4 Cruise control module
B95 2 Black B-4 Diode (Daytime running light)
B96 10 * B-4Daytime running light control
module
B97 8 * B-4 R1
Rear wiring harness B98 24 Black B-4 R2
B99 24 * B-4 R3
B100 20 Blue B-4 F2Front wiring harness (With
ABS model)
B101 24 * B-4 D11 Front door cord RH
B102 5 Black B-4 Daytime running light relay
B103 4 Blue B-4High-beam relay (Daytime
running light)
B104 4 Pink B-4 Rear power supply relay
B105 4 Blue B-1 Starter interlock relay (MT)
B106 2 * B-1 Clutch switch (MT)
B107 2 Blue B-1 Clutch switch (Cruise control)
B108 2 Black B-2 F46Front wiring harness
(Outback)
B109 4 Black C-1 Fuse holder (Outback)
B112 2 Black B-1 Diode (Front fog light)
*: Non-colored
Connector Connecting to
No. Pole Color Area No. Name
S1 3 White D-3 Cruise control sub switch
125
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point