SUBARU LEGACY 1997 Service Repair Manual

Connector
Connecting
to

ole
Color
Area
No
.
Name

22
Black
C-4
B36

22
C-4
B37
lkh
ii
h
?2
Brown
C-4
B38
ead
w
r
ng
arness
Bu

20
Blue
C-4
B39

15
Gray
C-4
FIB

10
C-4
Remote
control
rearview
mirrorswitch

16
Light
gray
B-3
ii
5
Light
blue
B-3
Comb
nat
on
meter

16
Light
gray
B-3
Combination
meter

13
B-3
Combination
meter

6
B-2
Fan
switch

16
Black
B-2
Mode
control
panel

6
B-3
Rear
defogger
switch

6
Brown
B-3
Cruise
control
main
switch

4
Blue
B-2
B80
Bulkhead
wiring
harness

10
B-2
Hazard
switch

2
Brown
B-2
Glove
box
illumination
light

1
G2
F3
G2
ront
accessory
power
supply

14
8-2
Radio

2B-2
CD
player
illumination
light

1
Black
C-2
Ground

1
Black
G2
Ground
(Radio)
4
B-2
Rear
window
defogger
timer

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

e
RHD
model

1
I
2
I
3

A

B

C

D

1
2
3
4
4

[D805]

B6M0849A

A
B

C

C

5

Connector
Connecting
to

No
.
Pole
Color
Area
No
.
Name

i1
22
Black
C-2
B36

i2
22C-1
B37

i3
22
Brown
C-1
B38
Bulkhead
wiring
harness

i4
20
Blue
C-2
B39

i5
15
Gray
C-1F1B

i6
10
C-1
Remote
control
rearview
mirrorswitch

i7
6
Yellow
B-2Front
fog
light
switch

i8
4
Brown
B-2Security
indicator
light

i9
6B-2
TCS
off
switch

i10
16
Light
gray
B-2

i11
5
Light
blueB-2
Combination
meter

i12
16
Light
gray
B-2
Combination
meter

i14
13
B-2
Combination
meter

05
6
B-3
Fan
switch

06
3
B-3
A/C
switch

07
16
B-3
Mode
control
panel

08
6B-3
Rear
defogger
switch

09
6
Brown
B-2
Cruise
control
main
switch

i20
4
Blue
B-3
B80
Bulkhead
wiring
harness

i212
Black
C-3
Ash
tray
illumination
light

i22
10
B-3
Hazard
switch

i23
2
Brown
B-4
Glove
box
illumination
light

i24
1
C-3

i25
3
C-3Front
accessory
power
supply

i26
14
B-3
Radio

i27
2B-3
CD
player
illumination
light

i28
1
Black
C-3
Ground

i29
1
Black
G3
Ground
(Radio)

i30
4
~
°
g-2
Rear
window
defogger
timer

'
:
Non-colored

8
.
Electrical
Wiring
Harness
and
Ground
Point

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

9
LHD
model

1
23

A

B

CII

C

DI

3
1
23

Connector
Connecting
to

ole
Color
Area
No
.
Name

?2
Black
G2
B36

?2
C-1
B37
lkh
ii
h
?2
Brown
C-1
B38ead
w
r
ng
arness
Bu

?0
Blue
G-2
B39

15
Gray
C-1FIB

10
C-1
Remote
control
rearview
mirrorswitch

6
Yellow
B-2
Front
fog
light
switch

4
Brown
B-2Security
indicator
light

6B-2
TCS
off
switch

16
Light
gray
B-2
ii
5
Light
blueB-2
Comb
nat
on
meter

16
Light
gray
B-2
Combination
meter

13
~
B-2
Combination
meter

6B-3
Fan
switch
3B-3
A/C
switch

16
B-3
Mode
control
panel

6
B-3
Rear
defogger
switch
6
Brown
8-2Cruise
control
main
switch

4
Blue
B-3B80
Bulkhead
wiring
harness

?
Black
C-3
Ash
trayillumination
light

0
B-3
Hazard
switch

?
Brown
B-4
Glove
box
illumination
light

1
C-3

3
C-3Front
accessory
power
supply

4B-3
Radio

2
B-3
CD
player
illumination
light

I
Black
C-3
Ground

I
Black
C-3
Ground
(Radio)
B-2
~
~
Rear
window
defogger
timer
3
8
.
Electrical
Wiring
Harness
andGround
Point

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

e
LHD
model

[D805]

1
I
2
I
3

A

B

C

1
2
3

4

4

B6M0848A

A

B
C

B2M0724
1. Front Catalytic Converter
A: REMOVAL
1) Disconnect front oxygen sensor connector.
B2M0725
2) Disconnect rear oxygen sensor connector. (California
2200 cc model)
B2M0312
3) Lift-up the vehicle.
4) Disconnect rear oxygen sensor connector. (Except Cali-
fornia 2200 cc model)
B2M0055
5) Separate center exhaust pipe from rear exhaust pipe.
B2M0054
6) Remove bolts which hold front exhaust pipe onto cylin-
der heads.
2
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

B2M0313
7) Remove front exhaust pipe and center exhaust pipe
from hanger bracket.
CAUTION:
Be careful not to pull down front exhaust pipe and
center exhaust pipe.
B2M0060
8) Separate front catalytic converter from front exhaust
pipe and center exhaust pipe.
B2M0060
B: INSTALLATION
CAUTION:
Replace gaskets with new ones.
1) Install front catalytic converter to front exhaust pipe and
center exhaust pipe.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
B2M0313
2) Install front exhaust pipe and center exhaust pipe.
And temporarily tighten bolt which installs center exhaust
pipe to hanger bracket.
B2M0054
3) Tighten bolts which hold front exhaust pipe onto cylin-
der heads.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
3
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

B2M0055
4) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
5) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
6) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
B2M0725
7) Lower the vehicle.
8) Connect rear oxygen sensor connector. (California
2200 cc model)
B2M0724
9) Connect front oxygen sensor connector.
4
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

B2M0312
2. Rear Catalytic Converter
A: REMOVAL
1) Lift-up the vehicle.
2) Disconnect rear oxygen sensor connector. (Except Cali-
fornia 2200 cc model)
B2M0055
3) Separate center exhaust pipe and rear catalytic con-
verter assembly from rear exhaust pipe.
B2M0421
4) Separate center exhaust pipe and rear catalytic con-
verter assembly from front catalytic converter.
B2M0313
5) Remove center exhaust pipe and rear catalytic con-
verter assembly from hanger bracket.
CAUTION:

Be careful not to pull down center exhaust pipe.

After removing center exhaust pipe, do not apply
excessive pulling force on front catalytic converter
and front exhaust pipe.
B2M0313
B: INSTALLATION
CAUTION:
Replace gaskets with new ones.
1) Install center exhaust pipe and rear catalytic converter
assembly.
Temporarily tighten bolt which installs center exhaust pipe
to hanger bracket.
5
2-1SERVICE PROCEDURE
2. Rear Catalytic Converter

B2M0421
2) Install center exhaust pipe to front catalytic converter.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0055
3) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
4) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
5) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
6
2-1SERVICE PROCEDURE
2. Rear Catalytic Converter

G2M0375
3. Canister
A: REMOVAL AND INSTALLATION
1. 2200 cc FWD AND 2500 cc MODEL
1) Disconnect canister hoses from evaporation pipes.
2) Remove canister with bracket.
3) Installation is in the reverse order of removal.
CAUTION:
Insert air vent hose of canister into the hole on body.
B2M0952
2. 2200 cc AWD MODEL
1) Lift-up the vehicle.
2) Disconnect evaporation hoses from canister.
B2M0953
3) Remove canister from body.
4) Installation is in the reverse order of removal.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M1201A
4. Purge Control Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Disconnect connector from purge control solenoid
valve.
2) Disconnect vacuum hoses from purge control solenoid
valve.
3) Remove bolt which installs purge control solenoid valve
to intake manifold.
4) Take out purge control solenoid valve.
7
2-1SERVICE PROCEDURE
3. Canister - 4. Purge Control Solenoid Valve

G2M0375
3. Canister
A: REMOVAL AND INSTALLATION
1. 2200 cc FWD AND 2500 cc MODEL
1) Disconnect canister hoses from evaporation pipes.
2) Remove canister with bracket.
3) Installation is in the reverse order of removal.
CAUTION:
Insert air vent hose of canister into the hole on body.
B2M0952
2. 2200 cc AWD MODEL
1) Lift-up the vehicle.
2) Disconnect evaporation hoses from canister.
B2M0953
3) Remove canister from body.
4) Installation is in the reverse order of removal.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M1201A
4. Purge Control Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Disconnect connector from purge control solenoid
valve.
2) Disconnect vacuum hoses from purge control solenoid
valve.
3) Remove bolt which installs purge control solenoid valve
to intake manifold.
4) Take out purge control solenoid valve.
7
2-1SERVICE PROCEDURE
3. Canister - 4. Purge Control Solenoid Valve