fuse SUBARU LEGACY 1997 Service Repair Manual

4-4
[wzsc2]
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
(ABS
5
.3i
Type]

{~~Y+)~

_~00

G4M0464

2
.
CHECKINGTHE
HYDRAULIC
UNIT
ABS
OPERATION

WITH
BRAKE
TESTER

1)
In
the
case
of
AWD
AT
vehicles,
install
aspare
fuse
with

the
FWD
connector
in
the
engine
compartment
to
simu-

late
FWD
vehicles
.

2)
Prepare
for
operating
ABS
sequence
control
.
<
Ref,to

[W25D1
]*10
or
[W25D2]
.*10
>

3)
Setthe
front
wheels
orrear
wheels
on
the
brake
tester

and
set
the
select
lever's
position
at
"neutral"
.

4)
Operate
the
brake
tester
.

5)
Perform
ABS
sequence
control
.
<
Ref
.
to
[W25D1]*10

step
1
or
[W25D2]*10
step
1
.
>

6)
Hydraulic
unit
begins
to
work
;
and
check
the
following

working
sequence
.

(1)
The
FL
wheel
performs
decompression,
holding,

and
compression
in
sequence,
and
subsequently
the

FR
wheel
repeats
the
cycle
.

(2)
The
RR
wheel
performs
decompression,
holding,

and
compression
in
sequence,
and
subsequently
the

RL
wheel
repeats
the
cycle
.

7)
Read
values
indicated
on
the
brake
tester
and
check

if
the
fluctuationof
values,
when
decompressed
and

compressed,
meet
the
standard
values
.

Unit
:
N
(kg,
Ib)

Initial
value
When
decompressed
When
compressed

Front
wheel
981
(100,
221)
490
(50,
110)or
less
981
(100,
221)
or
more

Rear
wheel
981
(100,
221)
490
(50,
110)
or
less
981
(100,
221)or
more

8)
After
checking,
also
check
if
any
irregular
brake
pedal

tightness
is
felt
.

10

4-4d
[T1oo]
BRAKES
[ABS
5
.31
TYPE]

1
.
Supplemental
Restraint
System
"Airbag"
-
2
.
Pre-inspection

1
.
Supplemental
Restraint
System

"Airbag"

Airbagsystem
wiring
harness
is
routed
near
the
ABS

sensor,
ABS
control
module
and
hydraulic
control
unit
.

CAUTION
:

All
Airbag
system
wiring
harness
and
connectors
are

colored
yellow
.
Do
not
use
electrical
test
equipment
on

these
circuit
.

e
Be
careful
not
to
damage
Airbag
system
wiring
har-

ness
when
servicing
the
ABS
sensor,
ABS
control
mod-

ule
and
hydraulic
control
unit
.

2
.
Pre-inspection
Before
performing
diagnostics,
check
the
following
items

which
might
affect
ABS
problems
:

A
:
MECHANICAL
INSPECTION

1
.
POWER
SUPPLY

1)
Measure
battery
voltage
and
specific
gravity
of
electro-

lyte
.

Standard
voltage
:
12
V,
or
more

Specific
gravity
:
Above
1
.260

2)
Check
the
condition
of
the
main
and
other
fuses,
and

harnesses
and
connectors
.
Also
check
for
proper
ground-

ing
.

2
.
BRAKE
FLUID

1)
Check
brake
fluidlevel
.

2)
Check
brake
fluid
leakage
.

3
.
BRAKEDRAG

Check
brake
drag
.
<
Ref
.
to
4-4
[K100].*1
>

4
.
BRAKE
PADAND
ROTOR

Check
brake
padand
rotor
.
<
Ref
.
to
4-4
[K100].*1
>

5
.
TIRE
SPECIFICATIONS,
TIRE
WEARAND
AIR

PRESSURE

Check
tire
specifications,
tire
wear
and
air
pressure
.
<
Ref
.

to
4-2
[S1
A1
],
[S1
A2]
.*1
>

2

4-4d
[T1oo]
BRAKES
[ABS
5
.31
TYPE]

1
.
Supplemental
Restraint
System
"Airbag"
-
2
.
Pre-inspection

1
.
Supplemental
Restraint
System

"Airbag"

Airbagsystem
wiring
harness
is
routed
near
the
ABS

sensor,
ABS
control
module
and
hydraulic
control
unit
.

CAUTION
:

All
Airbag
system
wiring
harness
and
connectors
are

colored
yellow
.
Do
not
use
electrical
test
equipment
on

these
circuit
.

e
Be
careful
not
to
damage
Airbag
system
wiring
har-

ness
when
servicing
the
ABS
sensor,
ABS
control
mod-

ule
and
hydraulic
control
unit
.

2
.
Pre-inspection
Before
performing
diagnostics,
check
the
following
items

which
might
affect
ABS
problems
:

A
:
MECHANICAL
INSPECTION

1
.
POWER
SUPPLY

1)
Measure
battery
voltage
and
specific
gravity
of
electro-

lyte
.

Standard
voltage
:
12
V,
or
more

Specific
gravity
:
Above
1
.260

2)
Check
the
condition
of
the
main
and
other
fuses,
and

harnesses
and
connectors
.
Also
check
for
proper
ground-

ing
.

2
.
BRAKE
FLUID

1)
Check
brake
fluidlevel
.

2)
Check
brake
fluid
leakage
.

3
.
BRAKEDRAG

Check
brake
drag
.
<
Ref
.
to
4-4
[K100].*1
>

4
.
BRAKE
PADAND
ROTOR

Check
brake
padand
rotor
.
<
Ref
.
to
4-4
[K100].*1
>

5
.
TIRE
SPECIFICATIONS,
TIRE
WEARAND
AIR

PRESSURE

Check
tire
specifications,
tire
wear
and
air
pressure
.
<
Ref
.

to
4-2
[S1
A1
],
[S1
A2]
.*1
>

2

BRAKES
[ABS
5
.31
TYPE]
[MO]
4-4d

6
.
DiagnosticsChart
for
On-board
Diagnosis
System

Behavior
of
vehicle
a)
Directional
stability
cannotbe
obtained
or
steering
arm
refuses
to
work
when
applying
brakes

O
Yes
/
ONo

When
:
D
Vehicle
turns
to
right

o
Vehicle
turns
to
left

D
Spins

D
Others

b)
Directional
stability
cannot
be
obtained
orsteering
arm
refuses
to
work
when
accelerating

O
Yes
/
O
No

When
:
O
Vehicle
turns
to
right

O
Vehicle
turns
to
left

D
Spins

O
Others

c)
Brakes
areout
of
order
:
O
Yes
/
ONo

What
:
O
Braking
distance
is
long

O
Brakes
lockor
drag

D
Pedal
stroke
is
long

D
Pedal
sticks

O
Others

d)
Poor
acceleration
:
D
Yes
/
ONo

What
:
D
Fails
to
accelerate

o
Engine
stalls

o
Others

e)
Occurrence
of
vibration
:
D
Yes
/
[]No

Where
What
kind

f)
Occurrence
of
abnormal
noise
:
O
Yes
/
DNo

Where

What
kind

g)
Occurrence
of
other
phenomena
:
D
Yes
/
ONo

What
kind
3
.
CONDITIONS
UNDER
WHICH
TROUBLE
OCCURS

Environment
a)
Weather
D
Fine

O
Cloudy

O
Rainy

D
Snowy

O
Various/Others

b)
Ambient
temperature
F(°C)

c)
Road
D
Urban
area

D
Suburbs

O
Highway

O
General
road

D
Ascending
slope

O
Descending
slope

O
Paved
road

O
Gavel
road

O
Muddy
road

O
Sandy
place

Cl
Others

d)
Road
surface
D
Dry

D
Wet

O
New-fallen
snow

O
Compressed
snow

O
Frozen
slope

O
Others

13

4-4d
R7ao1
BRAKES
[ABS
5
.3i
TYPE]

7
.
Diagnostics
Chart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

7
.
Diagnostics
Chart
for
ABS
Warning

Light
Circuit
and
Diagnosis
Circuit

Failure

A
:
ABS
WARNING
LIGHT
DOES
NOT
COME

ON
.

DIAGNOSIS
:

e
ABS
warning
light
circuit
is
open
or
shorted
.

TROUBLE
SYMPTOM
:

e
When
ignition
switch
is
turned
ON
(engine
OFF),
ABS

warning
light
does
not
come
on
.

WIRING
DIAGRAM
:

Fuse

No
.
12

Fuse

F49
f2
B100

ABS
control
module
and
hydraulic
control
unit

c
:
i14
No
.15

L
ABS

Combination
meter

881
0
Diagnosis
°
E
connector

Diagnosis
terminal

IGNsw
SBF-4
FL1.25B

Fuse
SBF-3

No
.19

882
8100

01
11
12
11
1
1
ID
M
131415161

i2
1
4
10
11
1
13141
1

i14

1
11
11

f49

123456789101112131415
16171819
20
2122
23
24252627
1
28
1
29
1
30
13
11

rw
am

84M1230

18

4-4d
[T7BO1
BRAKES
[ABS
5
.31
TYPE]

7
.
Diagnostics
Chart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

B
:
ABS
WARNING
LIGHT
DOES
NOT
GO
OFF
.

DIAGNOSIS
:

e
ABS
warning
light
circuit
is
open
or
shorted
.

TROUBLE
SYMPTOM
:

e
When
starting
the
engine
and
while
ABS
warning
light

is
kept
ON
.

WIRING
DIAGRAM
:

F49
F2
8100

ABS
control
module
and
hydraulic
control
unit
Fuse

No
.18

Fuse

C
:0
No
.
5

837
i2
ABS

Combination
meter

O
Diagnosis
°
E
connector
gg~

Diagnosis
terminal

IGNsw
SBF-4
FL1.25B

w

Q
m

Fuse
SBF-3

No
.
19

882
8100

1
11
1213141
161
11
10

i1

1
11213141
9
10
11134111181920212

0

1
10111
1

F49

12345678910111131415
16171819
20
2122
2324
25
2627
1
28
1
29
1
30
1
31
1

B4M1230

24

4-4d
[-nco]
BRAKES
[ABS
5
.31
TYPE]
7
.
Diagnostics
Chart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

C
:
TROUBLE
CODE
DOES
NOTAPPEAR
.

DIAGNOSIS
:

9
Diagnosis
circuit
is
open
.

TROUBLE
SYMPTOM
:

*
The
ABS
warning
light
turns
on
or
off
normally
butthe

start
code
cannot
be
read
out
in
the
diagnostic
mode
.

WIRING
DIAGRAM
:

F49
F2
B100

ABS
control
module
and
hydraulic
control
unit
Fuse

No
.
18
Fuse
v
w

c
:
i14
No
.
15

ABS

Combination
meter

oDiagnosis°E
connector

Diagnosis
terminal

B82
8100

11
11
1
1
21
1
31
14
1
1111
1910

i1
1
9
10
11
111
1
2

IGN
sw
SBF-4
FL1
.25B

rw

Q
m

Fuse

No
.19

SBF-3

0

1
4
10111
1

F49

123456789101112131415
16171819
20
2122
2324
25
26
27
1
28
1
29
1
30
1
31
1

84M1230
I

28

4-4d
[TsKO1
BRAKES
[ABS
5
.3i
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

K
:
TROUBLE
CODE
31
(FRONT
RH)

L
:
TROUBLE
CODE
33
(FRONT
LH)

M
:
TROUBLE
CODE
35
(REAR
RH)

N
:
TROUBLE
CODE
37
(REAR
LH)

-
ABNORMAL
INLET
SOLENOID
VALVE

CIRCUIT(S)
IN
ABSCM&H/U
-

DIAGNOSIS
:

Faulty
harness/connector

&#34;
Faulty
inlet
solenoid
valve
in
ABSCM&H/U

TROUBLE
SYMPTOM
:

*
ABS
does
not
operate
.

WIRING
DIAGRAM
:

F49
SBF-4
FL1
.258

ABS
control
module
and
hydraulic
control
unit

F2
8100
IGN
sw

No

Fuse

8100
F49

12345678910111131415

H23
1
4
1
5
1
6
9
~
~
16171819
20
2122
23242526
12
1
13
1
14
1
1
51
115
1
181922728293031

B4M1245

54

Generator

4-4d
tTSOO1
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Codeby
ABS
Warning
Light

O
:
TROUBLE
CODE
32
(FRONT
RH)

P
:
TROUBLE
CODE
34
(FRONT
LH)

Q
:
TROUBLE
CODE
36
(REAR
RH)

R
:
TROUBLE
CODE
38
(REAR
LH)

-
ABNORMAL
OUTLET
SOLENOID
VALVE

CIRCUIT(S)
IN
ABSCM&H/U
-

DIAGNOSIS
:

Faulty
harness/connector

&#34;
Faulty
outlet
solenoid
valve
in
ABSCM&H/U

TROUBLE
SYMPTOM
:

*
ABS
does
not
operate
.

WIRING
DIAGRAM
:

F49
SBF-4
FL1
.258

ABS
control
module
and
hydraulic
control
unit

f2
8100
IGN
sw
Fuse

No
.18

8100
f49

1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
1
10
1
11
11
21
1
1415
1,
H3
46
16111819
20
2122
111213141516
11
/1
18
1
19
1
2
01
10
q271281291301311
23
2425
26~

sannizas
I

58

Generator

4-4d
[TSTO1
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

T
:
TROUBLE
CODE
42

-
SOURCE
VOLTAGE
IS
ABNORMAL
.
-

DIAGNOSIS
:

9
Power
source
voltage
of
the
ABSCM&H/U
is
low
or
high
.

TROUBLE
SYMPTOM
:

*
ABS
does
notoperate
.

WIRING
DIAGRAM
:

F49
SBF-4
FL1.25B

ABS
control
module
and
hydraulic
control
unit

F2
8100
IGN
sw
No

Fuse

8100
F49

12345678910111131415

1
1
2
1
3
1
4
151
16171819
20
2122
23
24
2526
1
11
1
12
1
13
1
14
11
51
16~
2128
2930
31

B4M1245

66

Generator