service SUBARU OUTBACK 2000 3.G User Guide

Maintenance and service11-7
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CONTINUED –
Engine compartment overview
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1 Manual transmission oil level
g aug e (MT) (p ag e 11-20) or
Differential g ear oil level g aug e
(AT) (p ag e 11-23)
2 Air c leaner element
(p ag e 11-17)
3 Clutc h fluid reservoir
(p ag e 11-29)
4 Automatic transmission fluid
level g aug e (p ag e 11-21)
5 Brake fluid reservoir
(p ag e 11-27)
6 Fuel filter 7
Wind shield washer tank
(p ag e 11-39)
8 Fuse b ox (p ag e 11-43)
9 Battery (p ag e 11-42)
Q Eng ine oil filler c ap
(p ag e 11-8)
W Eng ine c oolant reservoir
(p ag e 11-14)
E Rad iator c ap (p ag e 11-14)
R Eng ine oil level g aug e
(p ag e 11-8)
T Power steering fluid reservoir
(p ag e 11-26)

Maintenance and service11-9
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CONTINUED –

Changing the oil and oil filter
Chang e the oil and oil filter ac c ord ing to the main tenanc e sc hed ule in
the “Warranty and Maintenanc e Booklet ”.
The eng ine oil and oil filter must b e c hang ed more freq uently than
listed in the maintenanc e sc hed ule when d riving on d usty road s,
when short trip s are freq uently mad e, or when d rivi ng in extremely
c old whether.
1. Warm up the eng ine b y letting the eng ine id le for ab out 10 minutes
to ease d raining the eng ine oil.
2. Park the vehic le on a level surfac e and stop the eng ine.
3. Remove the oil filler c ap .
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4. Drain out the eng ine oil b y removing the d rain p l ug while the en-
g ine is still warm. The used oil should b e d rained into an ap p rop riate
c ontainer and d isp osed of p rop erly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wip e the seating surfac e of the d rain p lug with a c lean c loth and
tig hten it sec urely with a new sealing washer after the oil has c om-
p letely d rained out.

Maintenance and service11-11
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CONTINUED –
12. Reinstall the c over und er the oil filter.
13. Pour the sp ec ified amount of eng ine oil throug h
the filler nec k.
Oil c ap ac ity: 4.2 US q t (4.0 liters, 3.5 Imp q t)
14. Start the eng ine and make sure that no oil leak s ap p ear around
the filter ’s rub b er seal.
15. Run the eng ine until it reac hes the normal op er ating temp erature.
Then stop the eng ine and wait a few minutes to allo w the oil d rain
b ac k. Chec k the oil level ag ain and if nec essary, a d d more eng ine oil.
Recommended grade and viscosity CAUTION
Use only engine oil with the recommended grade and viscosity.
Oil grade: API classification SJ or SH with the words “ENERGY
CONSERVING II ” (if you cannot obtain the oil with SJ
or SH grade, you may use SG grade oil.) or the new API certification mark (Starburst mark) dis-
played on the container.
New API Certification Mark (Starburst Mark)API Service label
1
2
3
1 Ind ic ates the oil q uality b y API d esig nations
2 Ind ic ates the SAE oil visc osity g rad e
3 Ind ic ates that the oil has fuel saving c ap ab ilities

Maintenance and service11-13
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CONTINUED –
Cooling system
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolantis under pressure, you may suffer serious burns from a spray ofboiling hot coolant when the cap is removed.
CAUTION
The cooling system has been filled at the factory with a high
quality, corrosion-inhibiting, year-around coolant which providesprotection against freezing down to –33F ( –36 C). For adding,
use genuine SUBARU coolant or an equivalent: a mixture of 50%
soft water and 50% ethylene-glycol basis coolant. Use of improp-er coolants may result in corrosion in the cooling system. It is im-portant to maintain protection against freezing and corrosion,
even if freezing temperatures are not expected. Never mix differ-ent kinds of coolant. Do not splash the engine coolant over painted parts. The alco-
hol contained in the engine coolant may damage the paint sur-face.
Hose and connections
Your vehic le emp loys an elec tric c ooling fan whic h is thermostatic ally
c ontrolled to op erate when the eng ine c oolant reac h es a sp ec ific tem-
p erature.
If the rad iator c ooling fan d oes not op erate even w hen the eng ine
c oolant temp erature g aug e exc eed s the normal op erat ing rang e, the
c ooling fan c irc uit may b e d efec tive. Chec k the fus e and rep lac e it if
nec essary. If the fuse is not b lown, have the c ooli ng system c hec ked
b y your SUBARU d ealer.
If freq uent ad d ition of c oolant is nec essary, there may b e a leak in the
eng ine c ooling system. It is rec ommend ed that the c ooling system
and c onnec tions b e c hec ked for leaks, d amag e, or lo oseness.

Maintenance and service11-15
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CONTINUED –

Changing the coolant
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolantis under pressure, you may suffer serious burns from a spray ofboiling hot coolant when the cap is removed.
Chang e the eng ine c oolant using the following p roc e d ures ac c ord ing
to the maintenanc e sc hed ule in the “Warranty and Maintenanc e Book-
let ”.
1. Remove the und er c over.
2. Plac e a p rop er c ontainer und er the d rain p lug and loosen the d rain
p lug .
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3. Loosen the rad iator c ap to d rain the c oolant from the rad iator. Then
d rain the c oolant from the reserve tank. Tig hten th e d rain p lug sec ure-
ly.

Maintenance and service11-17
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CONTINUED –
rad iator
’s filler nec k and to the reserve tank ’s “FULL ” level.
8. Put the rad iator c ap and reservoir c ap b ac k on an d tig hten firmly.
Air cleaner element
WARNING
Do not operate the engine with the air cleaner element removed. The air cleaner element not only filters intake air but also stops
flames if the engine backfires. If the air cleaner element is not
installed when the engine backfires, you could be burned.
The air c leaner element func tions as a filter sc ree n. When the element is
p erforated or removed , eng ine wear will b e exc essiv e and eng ine life
shortened .
The air c leaner element is a visc ous typ e. It is un nec essary to c lean or
wash the element.
Replacing the air cleaner element
Rep lac e the air c leaner element ac c ord ing to the ma intenanc e sc hed -
ule in the “Warranty and Maintenanc e Booklet ”. Und er extremely
d usty c ond itions, rep lac e it more freq uently. It is rec ommend ed that
you always use g enuine SUBARU p arts.
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HBA002BB
BoltAir cleaner element
1. Remove the b olt sec uring the rear air c leaner ele ment c ase.

Maintenance and service11-19
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CONTINUED –

Recommended spark plugs
RC10YC4 (Champ ion)
RC8YC4 (Champ ion)
BKR6E-11 (NGK)
K20PR-U11 (NIPPON DENSO)
Drive belts
The alternator, p ower steering p ump , and air c ond it ioner c omp ressor d e-
p end on d rive b elts. Satisfac tory p erformanc e req ui res that b elt tension
b e c orrec t.
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in (mm)
Deflec tion
New b eltUsed b elt
10.28 — 0.35
(7.0 — 9.0)0.35 — 0.43
(9.0 — 11.0)
20.30 — 0.33
(7.5 — 8.5)0.35 — 0.40
(9.0 — 10.0)
To c hec k b elt tension, p lac e a straig hted g e (ruler) ac ross two ad jac ent

Maintenance and service11-21
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CONTINUED –
SAE viscosity No. and Applicable Temperature
OM-H0205
Automatic transmission fluid
Checking the fluid level
The automatic transmission fluid exp and s larg ely as its temp erature
rises; the fluid level d iffers ac c ord ing to fluid t emp erature. Therefore,
there are two d ifferent sc ales for c hec king the lev el of hot fluid and
c old fluid on the d ip stic k.
Thoug h the fluid level c an b e c hec ked without warmi ng up the fluid
on the “COLD ” rang e, we rec ommend c hec king the fluid level when
the fluid is at op erating temp erature. n Checking the fluid level when the fluid is hot
Chec k the fluid level monthly.
1. Drive the vehic le several miles to raise the temp erature of the
transmission fluid up to normal op erating temp eratu re; 140 to 176F
(60 to 80 C) is normal.
2. Park the vehic le on a level surfac e and set the p arking b rake.
3. First shift the selec tor lever in eac h p osition. Then shift it in the “P ”
p osition, and run the eng ine at id ling sp eed .

Maintenance and service11-23
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CONTINUED –
Front differential gear oil (AT vehicles)
Checking the oil level
Chec k the d ifferential oil level monthly.
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Lower level Upper levelHBB004EB
1. Park the vehic le on a level surfac e and stop the
eng ine.
2. Pull out the d ip stic k, wip e it c lean, and insert it ag ain.
3. Pull out the d ip stic k ag ain and c hec k the oil lev el on it. If it is b elow
the lower level, ad d oil to b ring the level up to t he up p er level.
Recommended grade and viscosity
Eac h oil manufac turer has its own b ase oils and ad d itives. Never use
d ifferent b rand s tog ether.
Oil grade: API classification GL-5

Maintenance and service11-25
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CONTINUED –
HB0078
HB0077
Filler hole
Drain hole Filler hole
Drain hole
Oil level
Remove the p lug from the filler hole and c hec k the oil level. The oil
level should b e kep t even with the b ottom of the fi ller hole. If the oil
level is b elow the b ottom ed g e of the hole, ad d oil throug h the filler
hole to raise the level. Recommended grade and viscosity
Eac h oil manufac turer has its own b ase oils and ad d itives. Never use
d ifferent b rand s tog ether.
Oil grade: API classification GL-5
SAE viscosity No. and Applicable Temperature
OM-H0205