belt SUBARU OUTBACK 2001 3.G Repair Manual

Keys and doors2-5
–
CONTINUED –
d oor.
To loc k the
rear door from the outsid e without the key, rotate the loc k
lever rearward and then c lose the d oor.
Always make sure that all d oors and the rear g ate ( station wag on) are
loc ked b efore leaving your vehic le.
NOTE
Make sure that you do not leave the key inside the vehicle before
locking the doors from the outside without the key. Locking and unlocking from the inside
WARNING
Keep all doors locked when you drive, especially when small chil- dren are in your vehicle.
Along with the proper use of seat belts and child restraints, lock-ing the doors reduces the chance of being thrown out of the ve-hicle in an accident.It also helps prevent passengers from falling out if a door is acci-
dentally opened, and intruders from unexpectedly opening doorsand entering your vehicle.
HB2001BB
To loc k the d oor from the insid e, rotate the loc k l ever rearward . To un-
loc k the d oor from the insid e, rotate the loc k leve r forward .
The red mark on the loc k lever ap p ears when the d oo r is unloc ked .

3
Instruments and controls Ignition switch3-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key reminder chime 3-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key interlock release (AT vehicles only) 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard warning flasher 3-6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Meters and gauges 3-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 3-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Odometer/Trip meter 3-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer (if equipped) 3-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside temperature indicator (if equipped) 3-8 . . . . . . . . . . . . . . . . . . . . . . .
Fuel gauge 3-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature gauge 3-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning and indicator lights 3-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seatbelt warning light and chime 3-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS airbag system warning light 3-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK ENGINE warning light/Malfunction
indicator lamp 3-11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charge warning light 3-12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil pressure warning light 3-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AT OIL TEMPerature warning light (for AT vehicles) 3-13 . . . . . . . . . . . . . .
ABS warning light 3-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VDC (Vehicle Dynamics Control) warning light (if equipped) 3-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 3-16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door open warning lights 3-16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low fuel warning light 3-16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front-wheel drive warning light (for AT vehicles) 3-17 . . . . . . . . . . . . . . . . .
VDC (Vehicle Dynamics Control) operation indicator
light (if equipped) 3-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VDC (Vehicle Dynamics Control) OFF indicator light
(if equipped) 3-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security system status indicator light (if equipped) 3-18 . . . . . . . . . . . . . .
Shift position indicator (for AT vehicles) 3-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn signal indicator lights 3-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High beam indicator light 3-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clock 3-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light control switch 3-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime running light system 3-21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn signal lever 3-21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination brightness control 3-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking light switch 3-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10We rec ommend that you d rive mod erately until the p o
inter of the temp er-
ature g aug e reac hes near the mid d le of the rang e. E ng ine op eration is
op timum with the eng ine c oolant at this temp erature rang e and hig h rev-
ving op eration when eng ine is not warmed up enoug h should b e
avoid ed .
Warning and indicator lights
Several of the warning and ind ic ator lig hts c ome on momentarily and
then g o out when the ig nition switc h is initially t urned to the “ON ” p osi-
tion. This p ermits c hec king the op eration of the b u lb s.
Ap p ly the p arking b rake and turn the ig nition switc h to the “ON ” p osition.
The following lig hts c ome on:
Seatb elt warning lig ht
SRS airb ag system warning lig ht
CHECK ENGINE warning lig ht / Malfunc tion ind ic ator lamp
Charg e warning lig ht
Oil p ressure warning lig ht
AT OIL temp erature warning lig ht (AT vehic les)
ABS warning lig ht
VDC warning lig ht (if eq uip p ed )
VDC op eration ind ic ator lig ht (if eq uip p ed )
VDC OFF ind ic ator lig ht (if eq uip p ed )
Brake system warning lig ht
If any lig hts fail to c ome on, it ind ic ates a b urne d -out b ulb or a malfunc -
tion of the c orresp ond ing system.
Consult your authorized SUBARU d ealer for rep air. Seatbelt warning light and chime
When the ig nition switc h is turned to the “ON ” p osition, the seatb elt
warning lig ht will c ome on and the remind er c hime w ill sound for ab out
six sec ond s to remind the d river to fasten the seat b elt.
The seatb elt warning lig ht remains on for ab out six sec ond s and turns off
automatic ally after six sec ond s.

8-14
Snow tires All models except Outback
WARNING
When replacing original tires with winter (snow) tires, make
sure you use only the same size, construction and load range as the original tires listed on the tire placard. Using other sizes andconstruction may affect speedometer/odometer calibration and
clearance between the body and tires. It also may be dangerousand lead to loss of vehicle control. You must install four winter tires that are of the same size, cir-
cumferences, construction, brand, and load range. Mixing othersizes, circumferences or constructions may result in severe me-
chanical damage to the drive train of your vehicle and may affect
ride, handling, braking and speedometer/odometer calibration. Italso may be dangerous and lead to loss of vehicle control. Do not use a combination of radial, belted bias or bias tires
since it may cause dangerous handling characteristics and leadto an accident.
Your vehic le is eq uip p ed with “all season tires ” whic h are d esig ned to
p rovid e an ad eq uate measure of trac tion, hand ling a nd b raking p er-
formanc e in year-round d riving . In winter, it may b e p ossib le to en-
hanc e p erformanc e throug h use of tires d esig ned sp e c ific ally for win-
ter d riving c ond itions.
If you c hoose to install winter tires on your vehic le, b e sure to use the
c orrec t tire size and typ e. You must install four w inter tires that are of
the same size, c onstruc tion, b rand and load rang e a nd you should
never mix rad ial, b elted b ias or b ias tires sinc e t his may result in d an-
g erous hand ling c harac teristic s. When you c hoose a tire, make sure
that there is enoug h c learanc e b etween the tire and vehic le b od y.
Rememb er to d rive with c are at all times reg ard less of the typ e of tires
on your vehic le.

Driving tips8-15
–
CONTINUED –

Outback models only
WARNING
When replacing original tires with winter (snow) tires, make
sure you use only the same size and construction as recom- mended. Using other sizes or construction may affect speedome-ter/odometer calibration and clearance between the body and
tires. It also may be dangerous and lead to loss of vehicle con-trol. You must install four winter tires that are of the same size, cir-
cumferences, construction, brand, and load range. Mixing othersizes, circumferences or constructions may result in severe me-
chanical damage to the drive train of your vehicle and may affect
ride, handling, braking and speedometer/odometer calibration. Italso may be dangerous and lead to loss of vehicle control. Do not use a combination of radial, belted bias or bias tires
since it may cause dangerous handling characteristics and leadto an accident.
Your vehic le is eq uip p ed with “all season tires ” whic h are d esig ned to
p rovid e an ad eq uate measure of trac tion, hand ling a nd b raking p er-
formanc e in year-round d riving . In winter, it may b e p ossib le to en-
hanc e p erformanc e throug h use of tires d esig ned sp e c ific ally for win-
ter d riving c ond itions.
If you c hoose to install winter tires on your vehic le, b e sure to use the
c orrec t tire size and typ e. You must install four w inter tires that are of
the same size, c onstruc tion, b rand and load rang e a nd you should
never mix rad ial, b elted b ias or b ias tires sinc e t his may result in d an-
g erous hand ling c harac teristic s. When you c hoose a tire, make sure
that there is enoug h c learanc e b etween the tire and vehic le b od y.
Rememb er to d rive with c are at all times reg ard less of the typ e of tires
on your vehic le.
Your Outback comes with P225/60R16 “all season tires ” as origi-
nal equipment. You should be aware that some winter tires with that same size designation may actually be too large for the

In case of emergency9-11
–
CONTINUED –
Jump starting
WARNING
Battery fluid is SULFURIC ACID. Do not let it come in contact
with the eyes, skin, clothing or the vehicle. If battery fluid gets on you, thoroughly flush the exposed area
with water immediately. Get medical help if the fluid has enteredyour eyes. If battery fluid is accidentally swallowed, immediately drink a
large amount of milk or water, and obtain immediate medicalhelp.
Keep everyone including children away from the battery. The gas generated by a battery explodes if a flame or spark is
brought near it. Do not smoke or light a match while jump start-ing. Never attempt jump starting if the discharged battery is frozen.
It could cause the battery to burst or explode. Whenever working on or around a battery, always wear suit-
able eye protectors, and remove metal objects such as rings,
bands or other metal jewelry. Be sure the jumper cables and clamps on them do not have
loose or missing insulation.Do not jump start unless cables in suitable condition are avail-able. A running engine can be dangerous. Keep your fingers, hands,
clothing, hair and tools away from the cooling fan, belts and anyother moving engine parts. Removing rings, watches and ties isadvisable.
When your vehic le d oes not start d ue to a run d own (d isc harg ed ) b at-
tery, the vehic le may b e jump started b y c onnec ting your b attery to
another b attery (c alled the b ooster b attery) with j ump er c ab les.
Jump starting is d ang erous if it d one inc orrec tly. If you are unsure ab out
the p rop er p roc ed ure for jump starting , c onsult a c omp etent mec hanic .

11
Maintenance and service
Maintenance schedule11-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 11-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs 11-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid 11-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch pedal (Manual transmission vehicles) 11-35 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressure 11-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire rotation 11-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel covers 11-40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheels (If equipped) 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 11-42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of windshield wiper blades 11-43 . . . . . . . . . . . . . . . . . . . . . . . .
Battery 11-45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 11-46
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main fuse and fusible link 11-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of accessories 11-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing bulbs 11-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4
Always use the proper tools and make certain that they are
well maintained. Never get under the vehicle supported only by a jack. Always
use a safety stands to support the vehicle. Never keep the engine running in a poorly ventilated area,
such as a garage or other closed areas. Do not smoke or allow open flames around the fuel or battery.
This will cause a fire. Because the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer. Wear adequate eye protection to guard against getting oil or
fluids in your eyes. If something does get in your eyes, thorough-
ly wash it out with clean water. Do not tamper with the wiring of the SRS airbag system or
seatbelt pretensioner system, or attempt to take its connectorsapart, as that may activate the system or it can render it inopera-tive. The wiring and connectors of these systems are yellow for
easy identification. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt pretensioner needs service, con-
sult your nearest SUBARU dealer. Before checking or servicing in the engine compart- ment
Always stop the engine and set the parking brake firmly to pre-
vent the vehicle from moving. Always let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time af-ter the engine is stopped. Do not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire. Always remove the key from the ignition switch. When the
ignition switch is in the “ON” position, the cooling fan may oper-
ate suddenly even when the engine is stopped.

Maintenance and service11-5
–
CONTINUED –

When you do checking or servicing in the engine
compartment while the engine is running
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, belts and anyother moving engine parts. Removing rings, watches and ties isadvisable.
Engine hood
WARNING
Always check that the hood is properly locked before you start
driving. If it is not, it might fly open while the vehicle is moving
and block your view, which may cause an accident and serious
bodily injury.
HBB002BA
HBB001BA

11-22Drive belts
The alternator, p ower steering p ump , and air c ond it
ioner c omp ressor d e-
p end on d rive b elts. Satisfac tory p erformanc e req ui res that b elt tension
b e c orrec t.
2.5 liter models
HGA005BB
in (mm)
Deflection
New beltUsed belt
10.28 — 0.35
(7.0 — 9.0)0.35 — 0.43
(9.0 — 11.0)
20.30 — 0.33
(7.5 — 8.5)0.35 — 0.40
(9.0 — 10.0)
To c hec k b elt tension, p lac e a straig hted g e (ruler) ac ross two ad ja-
c ent p ulleys and ap p ly a forc e of 22 lb (98 N, 10 k g ) mid way b etween
the p ulleys b y using a sp ring sc ale. Belt d eflec tio n should b e the
amount sp ec ified . 3.0 liter models
It is unnec essary to c hec k b elt tension p eriod ic all y b ec ause your
eng ine is eq uip p ed with an automatic b elt tension a d juster. However,
rep lac ement of the b elt should b e d one ac c ord ing to the maintenanc e