service SUBARU OUTBACK 2001 3.G Owners Manual

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iii

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Chapter 11: Maintenance and service
This c hap ter informs you when you need to take your
SUBARU to the
d ealer for sc hed uled maintenanc e and informs you ho w to keep your
SUBARU running p rop erly.Chapter 12: Specifications
This c hap ter informs you ab out d imension and c ap ac i ties of your
SUBARU.Chapter 13: Consumer information and Reporting safety defects
This c hap ter informs you ab out Uniform tire q uality g rad ing stand ard s
and Rep orting safety d efec ts.Chapter 14: Index
This is an alp hab etic al listing of all that ’s in this manual. You c an use it to
q uic kly find something you want to read . Safety warnings
You will find a numb er of WARNINGs, CAUTIONs and NO TEs in this
manual.
These safety warning s alert you to p otential hazard s that c ould result in
injury to you or others.
Please read these safety warning s as well as all ot her p ortions of this
manual c arefully in ord er to g ain a b etter und ersta nd ing of how to use
your SUBARU vehic le safely.
WARNING
A WARNING indicates a situation in which serious injury or deathcould result if the warning is ignored.
CAUTION
A CAUTION indicates a situation in which injury or damage toyour vehicle, or both, could result if the caution is ignored.
NOTE A NOTE gives information or suggestions how to make better use of your vehicle.

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Seat, seatbelt and SRS airbags
Keys and doors
Instruments and controls
Climate control
2
3
4
Audio
Interior equipment
Starting and operating
In case of emergency
5 67 9
Appearance care
Maintenance and service
Specifications
Consumer information and Reporting safety defects13
Index14
10
11
12
1
Driving tips8
xi

CONTINUED –
Table of contents

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1-28
Seatbelt maintenance
CAUTION
Keep the belts free of polishes, oils, chemicals and particularly
battery acid. Never attempt to make modifications or changes that will pre-
vent the seatbelt from operating properly.
To c lean the seatb elts, use a mild soap and lukewar m water. Never
b leac h or d ye the b elts b ec ause this c ould seriousl y affec t their streng th.
Insp ec t the seatb elts and attac hments inc lud ing the web b ing and all
hard ware p eriod ic ally for c rac ks, c uts, g ashes, tea rs, d amag e, loose
b olts or worn areas. Rep lac e the seatb elts even if only minor d amag e is
found .
Front seatbelt pretensioners
WARNING
To obtain maximum protection, occupants should sit in an up-
right position with their seatbelts properly fastened. Refer to
“Seatbelts” section in this chapter.
Do not modify, remove or strike the front seatbelt retractor as-
semblies or surrounding area. This could result in accidental ac-tivation of the seatbelt pretensioners or could make the system
inoperative, possibly resulting in serious injury. Seatbelt preten-sioners have no user-serviceable parts. For required servicing of
front seatbelt retractors equipped with seatbelt pretensioners,
see your nearest SUBARU dealer. When discarding front seatbelt retractor assemblies or scrap-
ping the entire car due to collision damage or for other reasons,
consult your SUBARU dealer.

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Seat, seatbelt and SRS airbags1-31

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Seatb elt p retensioner (Driver ’s sid e)
Seatb elt p retensioner (Passeng er ’s sid e)
All related wiring
In the event of a malfunc tion ind ic ated b y any of f ollowing , the vehic le
should b e taken p romp tly to your nearest SUBARU d ea ler to have the
system c hec ked . Unless c hec ked and rep aired , the se atb elt p reten-
sioners and airb ag s will not func tion reliab ly:
Flashing or flic kering of the ind ic ator lig ht.
No illumination of the warning lig ht when the ig nit ion switc h is
first turned to the “ON ” p osition.
Continuous illumination of the warning lig ht.
Illumination of the warning lig ht while d riving .
System servicing
WARNING
When discarding a seatbelt retractor assembly or scrapping
the entire car damaged by a collision, consult your SUBARU deal-
er. Tampering with or disconnecting the system ’s wiring could re-
sult in accidental activation of the seatbelt pretensioner and/orairbag or could make the system inoperative, which may result in
serious injury. The wiring harnesses of the seatbelt pretensionerand SRS airbag systems are covered with yellow insulation andthe connectors of the system are yellow for easy identification.Do not use electrical test equipment on any circuit related to theseatbelt pretensioner and airbag systems. For required servicing
of the seatbelt pretensioner, see your nearest SUBARU dealer.
CAUTION
The front sub sensors are located in both front fenders and theairbag control module including the impact sensors is locatedunder the center console. If you need service or repair in those
areas or near the front seatbelt retractors, we recommend thatyou have an authorized SUBARU dealer perform the work.

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Seat, seatbelt and SRS airbags1-73

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Flashing or flic kering of the ind ic ator lig ht.
No illumination of the warning lig ht when the ig nit ion switc h is first
turned to the “ON ” p osition.
Continuous illumination of the warning lig ht.
Illumination of the warning lig ht while d riving .
SRS airbag system servicing
WARNING
When discarding an airbag module or scrapping the entire car
damaged by a collision, consult your SUBARU dealer. The SRS airbag has no user-serviceable parts. Do not use
electrical test equipment on any circuit related to the SRS airbag
system. For required servicing of the SRS airbag, see your near-
est SUBARU dealer. Tampering with or disconnecting the sys-
tem’ s wiring could result in accidental inflation of the SRS airbag
or could make the system inoperative, which may result in seri-
ous injury. The wiring harnesses of the SRS airbag system arecovered with yellow insulation and system connectors are yellowfor easy identification.
CAUTION
If you need service or repair in areas listed below, we recommend
that you have an authorized SUBARU dealer perform the work. The
SRS airbag control module, impact sensors and airbag modules
are stored in these areas.
Under the center console
Inside each front fender
Steering wheel and column and nearby areas
Top of the dashboard on front passenger ’s side and nearby
areas Each front seat and nearby area (only for vehicle with SRS
side airbags) Inside each center pillar

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Starting and operating7-7

CONTINUED –
CAUTION
Resultant vehicle damage due to improper testing is not covered
under the SUBARU Limited Warranty and is the responsibility ofthe state inspection program or its contractors or licensees.
At state inspection time, remember to tell your inspection or service
station in advance not to place your Subaru AWD vehicle on a two-
wheel dynamometer. Otherwise, serious transmission damage willresult.
Some states have started using d ynamometers in thei r state insp ec tion
p rog rams in ord er to meet their ob lig ation und er fe d eral law to imp lement
stric ter vehic le emission stand ard s to red uc e air p ollution from c ars. A
d ynamometer is a tread mill or roller-like testing d evic e that allows your
c ar ’s wheels to turn while the c ar remains in one p lac e . Dep end ing on
the severity of a state ’s air p ollution p rob lems, the states must ad op t
either a “b asic ” or “enhanc ed ” vehic le emission insp ec tion test. Nor-
mally, a p ortion of the b asic emission test c onsist s of an emission
insp ec tor inserting an analyzer p rob e into the exha ust p ip e of an id ling
vehic le for a short p eriod of time. States with mor e severe air p ollution
p rob lems are req uired to ad op t an enhanc ed vehic le emission test. This
test simulates ac tual d riving c ond itions on a d ynam ometer and p ermits
more ac c urate measurement of tailp ip e emitted p ollu tion than the b asic
emission test.
The U.S. Environmental Protec tion Ag enc y (EPA) and states using two-
wheel d ynamometers in their emission testing p rog ra ms have
EXEMPTED Sub aru AWD vehic les from the p ortion of the testin g p ro-
g ram that involves a two-wheel d ynamometer.
There are some states that use four-wheel d ynamomet ers in their testing
p rog rams. When p rop erly used , that eq uip ment will n ot d amag e an AWD
Sub aru vehic le.
Und er no c irc umstanc es should the rear wheels b e ja c ked off the
g round , nor should the d riveshaft b e d isc onnec ted f or state emission
testing .

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11
Maintenance and service
Maintenance schedule11-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 11-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs 11-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid 11-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch pedal (Manual transmission vehicles) 11-35 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressure 11-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire rotation 11-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel covers 11-40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheels (If equipped) 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 11-42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of windshield wiper blades 11-43 . . . . . . . . . . . . . . . . . . . . . . . .
Battery 11-45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 11-46
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main fuse and fusible link 11-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of accessories 11-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing bulbs 11-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Maintenance and service11-3

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Maintenance schedule
The sc hed uled maintenanc e items req uired to b e serv
ic ed at reg ular in-
tervals are shown in the “Warranty and Maintenanc e Booklet ”.
For d etails of your maintenanc e sc hed ule, read the sep arate “Warranty
and Maintenanc e Booklet ”.
Maintenance precautions
When maintenanc e and servic e are req uired , it is re c ommend ed that all
work b e d one b y an authorized SUBARU d ealer.
If you p erform maintenanc e and servic e b y yourself, you should familiar-
ize yourself with the information p rovid ed in this sec tion on g eneral main-
tenanc e and servic e for your SUBARU.
Inc orrec t or inc omp lete servic e c ould c ause imp rop e r or unsafe vehic le
op eration. Any p rob lems c aused b y imp rop er maintena nc e and servic e
p erformed b y you are not elig ib le for warranty c ove rag e.
WARNING
Testing of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus. Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

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11-4
Always use the proper tools and make certain that they are
well maintained. Never get under the vehicle supported only by a jack. Always
use a safety stands to support the vehicle. Never keep the engine running in a poorly ventilated area,
such as a garage or other closed areas. Do not smoke or allow open flames around the fuel or battery.
This will cause a fire. Because the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer. Wear adequate eye protection to guard against getting oil or
fluids in your eyes. If something does get in your eyes, thorough-
ly wash it out with clean water. Do not tamper with the wiring of the SRS airbag system or
seatbelt pretensioner system, or attempt to take its connectorsapart, as that may activate the system or it can render it inopera-tive. The wiring and connectors of these systems are yellow for
easy identification. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt pretensioner needs service, con-
sult your nearest SUBARU dealer. Before checking or servicing in the engine compart- ment
Always stop the engine and set the parking brake firmly to pre-
vent the vehicle from moving. Always let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time af-ter the engine is stopped. Do not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire. Always remove the key from the ignition switch. When the
ignition switch is in the “ON” position, the cooling fan may oper-
ate suddenly even when the engine is stopped.

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Maintenance and service11-5

CONTINUED –

When you do checking or servicing in the engine
compartment while the engine is running
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, belts and anyother moving engine parts. Removing rings, watches and ties isadvisable.
Engine hood
WARNING
Always check that the hood is properly locked before you start
driving. If it is not, it might fly open while the vehicle is moving
and block your view, which may cause an accident and serious
bodily injury.
HBB002BA
HBB001BA

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