service SUBARU OUTBACK 2002 3.G User Guide

Starting and operating7-3
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Gasoline for California-certified LEV
Your vehicle was certified to California ’s low emission vehicle (LEV)
standards as indicated on the underhood tune-up label. It is designed
to optimize engine and emission performance with gasoline that
meets the clean burning low-sulfur California gasoline specifications.
If you live in any other state than California, your vehicle will operateon gasoline meeting Federal specifications. Gasoline sold outside
California is permitted to have higher sulfur levels, which may affect
the performance of your vehicle ’s catalytic converter and may pro-
duce a sulfur exhaust odor or smell. SUBARU recommends that you
try a different brand of unleaded gasoline having lower sulfur to deter-
mine if the problem is fuel related before returning your vehicle to an
authorized dealer for service. Gasoline for cleaner air CAUTION
Do not let fuel spill on the exterior surfaces of the vehicle. Fuels containing alcohol may cause paint damage, which is not cov-
ered under the SUBARU Limited Warranty.
Your use of gasoline with detergent additives will help prevent depos-
its from forming in your engine and fuel system. This helps keep your
engine in tune and your emission control system working properly,
and is a way of doing your part for cleaner air. If you continuously use
a high quality fuel with the proper detergent and other additives, youshould never need to add any fuel system cleaning agents to your
fuel tank.
Many gasolines are now blended with materials called oxygenates.
Use of these fuels can also help keep the air cleaner. Oxygenated
blend fuels, such as MTBE (Methyl Tertiary Butyl ether) or ethanol(ethyl or grain alcohol) may be used in your vehicle, but should con-
tain no more than 15% MTBE or 10% ethanol for the proper operationof your SUBARU.

7-4
In addition, some gasoline suppliers are now producing reformulated
gasolines, which are designed to reduce vehicle emissions. SUBARU
approves the use of reformulated gasoline.
If you are not sure what the fuel contains, you should ask your service station operators if their gasolines contain detergents and oxygenates
and if they have been reformulated to reduce vehicle emissions. As additional guidance, only use fuels suited for your vehicle as ex-
plained below.Fuel should be unleaded and have an octane rating no lower than
that specified in this manual. Methanol (methyl or wood alcohol) is sometimes mixed with un-
leaded gasoline. Methanol can be used in your vehicle ONLY if it
does not exceed 5% of the fuel mixture AND if it is accompanied by
sufficient quantities of the proper cosolvents and corrosion inhibitors
required to prevent damage to the fuel system. Do not use fuel con-
taining methanol EXCEPT under these conditions.
If undesirable driveability problems are experienced and you sus-
pect they may be fuel related, try a different brand of gasoline before
seeking service at your SUBARU dealer. Fuel system damage or driveability problems which result from the
use of improper fuel are not covered under the SUBARU Limited War-
ranty.
Fuel filler lid and cap Refueling
WARNING
Gasoline vapor is highly flammable. Before refueling, always
first stop the engine and make sure that there are no lighted ciga- rettes, open flames or electrical sparks in the adjacent area. When opening the cap, do not remove the cap quickly. Fuel
may be under pressure and spray out of the fuel filler neck espe-
cially in hot weather, which may cause injury.

Starting and operating7-7
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If the fuel filler cap is not tightened until it clicks or if the tether
is caught under the cap, the CHECK ENGINE warning light may come on. Refer to the “Warning and indicator lights ” section lo-
cated in chapter 3.
State emission testing (U.S. only)
WARNING
Testing of an All-Wheel Drive vehicle must NEVER be performed
on a single two-wheel dynamometer. Attempting to do so willresult in uncontrolled vehicle movement and may cause an acci-
dent or injuries to persons nearby.
CAUTION
Resultant vehicle damage due to improper testing is not covered
under the SUBARU Limited Warranty and is the responsibility ofthe state inspection program or its contractors or licensees.
At state inspection time, remember to tell your inspection or service
station in advance not to place your Subaru AWD vehicle on a two-
wheel dynamometer. Otherwise, serious transmission damage willresult.
Some states have started using dynamometers in their state inspection
programs in order to meet their obligation under federal law to implement
stricter vehicle emission standards to reduce air pollution from cars. A
dynamometer is a treadmill or roller-like testing device that allows your
car’ s wheels to turn while the car remains in one place. Depending on
the severity of a state ’s air pollution problems, the states must adopt
either a “basic” or “enhanced” vehicle emission inspection test. Nor-
mally, a portion of the basic emission test consists of an emission
inspector inserting an analyzer probe into the exhaust pipe of an idling
vehicle for a short period of time. States with more severe air pollution
problems are required to adopt an enhanced vehicle emission test. This
test simulates actual driving conditions on a dynamometer and permits

Driving tips8-5
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The catalytic converter is installed in the exhaust system. It serves as
catalyst to reduce HC, CO and NOx in exhaust gases, thus providing
cleaner exhaust.
To avoid damage to the catalytic converter: Use only unleaded gasoline. Even a small amount of leaded gasoline
will damage the catalytic converter. Never start the engine by pushing or pulling the vehicle.
Avoid racing the engine.
Never turn off the ignition switch while the vehicle is moving.
Keep your engine tuned-up. If you feel the engine running rough (mis-
firing, backfiring or incomplete combustion), have your vehicle checked
and repaired by an authorized SUBARU dealer. Do not apply undercoating or rust prevention treatment to the heat
shield of catalytic converter and the exhaust system.
Periodic inspections
To keep your vehicle in the best condition at all times, always have the
recommended maintenance services listed in the maintenance schedulein the “Warranty and Maintenance Booklet ” performed at the specified
time or mileage intervals.
Driving in foreign countries
When planning to use your vehicle in another country: Confirm the availability of the correct fuel. (Refer to the “Fuel require-
ment” section in chapter 7.)
Comply with all regulations and requirements of each country.

8-36
Connection of trailer lights to your vehicle’s electrical system requires
modifications to the vehicle ’s lighting circuit to increase its capacity
and accommodate wiring changes. To ensure the trailer lights are
connected properly, please consult your SUBARU dealer. Check for
proper operation of the turn signals, the brake lights and parkinglights each time you hitch up. n Tires
WARNING
Never tow a trailer when the temporary spare tire is used. The temporary spare tire is not designed to sustain the towing load.
Use of the temporary spare tire when towing can result in failureof the spare tire and/or less stability of the vehicle.
Make sure that all the tires on your vehicle are properly inflated. OUTBACK: The recommended cold tire pressure under trailer
towing conditions is indicated on the tire placard located under thedoor striker on the driver ’s side. Adjust the rear tire pressure to the
recommended pressure shown on the tire placard when the tires
are cold. Normal pressure should be maintained in the front tires.Other models: It is recommended to inflate the rear tires to 3 psi
(20 kPa, 0.2 kg/cm 2
) above their normal operating pressure when
the tires are cold. Normal pressure should be maintained in the
front tires.
Trailer tire condition, size, load rating and proper inflation pressure
should be in accordance with the trailer manufacturer ’s specifications.
In the event your vehicle gets a flat tire when towing a trailer, ask a
commercial road service to repair the flat tire.
If you carry a regular size spare tire in your vehicle or trailer as a pre-
caution against getting a flat tire, be sure that the spare tire is firmly
secured.

9-10
14. Use the wheel nut wrench to securely tighten the wheel nuts to the
specified torque, following the tightening order in the illustration.
OM-H0377
The torque for tightening the nuts is 58 to 72 ft-lb (78 to 98 N-m, 8 to 10
kg-m). This torque is equivalent to applying about 88 to 110 lbs (40 to 50
kg) at the top of the wheel nut wrench. Never use your foot on the wheel
nut wrench or a pipe extension on the wrench because you may exceed
the specified torque. Have the wheel nut torque checked at the nearest
automotive service facility.
15. Store the flat tire in the spare tire compartment.
HS0153
Flat tireAttaching bolt
Spacer
When storing a conventional tire, put the spacer upside down and tight-
en the attaching bolt firmly.
Also store the jack and wheel nut wrench in their storage locations.

In case of emergency9-15
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the radiator. After the pressure has been fully released, remove the
cap by pressing down and turning it.
Towing
WARNING
Never tow AWD vehicles (both AT and MT) with the front wheelsraised off the ground while the rear wheels are on the ground, orwith the rear wheels raised off the ground while the front wheelsare on the ground. This will cause the vehicle to spin away due tothe operation or deterioration of the center differential.
HG9013BA
If towing is necessary, it is best done by your SUBARU dealer or a com-
mercial towing service. Observe the following procedures for safety.
Towing and tie-down hooks
CAUTION
Use only specified towing hooks and tie-down hooks. Never
use suspension parts or other body parts for towing or tie-downpurposes. Never use the tie-down hook closest to the muffler under the
vehicle for towing purposes. Do not apply excessive lateral load to the towing hooks.

11
Maintenance and service
Maintenance schedule11-3
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Maintenance precautions 11-3
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Engine hood 11-5
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Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
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Cooling system 11-14
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Engine coolant 11-15
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Air cleaner element 11-18
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Spark plugs 11-20
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Drive belts 11-22
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Manual transmission oil 11-23
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Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-27
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Power steering fluid 11-29
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Brake fluid 11-30
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Clutch fluid (MT vehicles) 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33
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Brake pedal 11-34
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Clutch pedal (Manual transmission vehicles) 11-35 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-37
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Tires and wheels 11-38
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Types of tires 11-38
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Tire inspection 11-39
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Tire pressures and wear 11-39
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Wheel balance 11-42
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Wear indicators 11-43
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Tire rotation 11-44
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Tire replacement 11-44
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Wheel replacement 11-45
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Wheel covers 11-46
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Aluminum wheels (If equipped) 11-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 11-47
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Replacement of windshield wiper blades 11-48 . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and service11-3
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Maintenance schedule
The scheduled maintenance items required to be serviced at regular in-
tervals are shown in the “Warranty and Maintenance Booklet ”.
For details of your maintenance schedule, read the separate “Warranty
and Maintenance Booklet ”.
Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiar-
ize yourself with the information provided in this section on general main-
tenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage. WARNING
Testing of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus.Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

11-4
Always use the proper tools and make certain that they are
well maintained. Never get under the vehicle supported only by a jack. Always
use a safety stands to support the vehicle. Never keep the engine running in a poorly ventilated area,
such as a garage or other closed areas. Do not smoke or allow open flames around the fuel or battery.
This will cause a fire. Because the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer. Wear adequate eye protection to guard against getting oil or
fluids in your eyes. If something does get in your eyes, thorough-
ly wash them out with clean water. Do not tamper with the wiring of the SRS airbag system or
seatbelt pretensioner system, or attempt to take its connectorsapart, as that may activate the system or it can render it inopera-tive. The wiring and connectors of these systems are yellow for
easy identification. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt pretensioner needs service, con-
sult your nearest SUBARU dealer. Before checking or servicing in the engine compart- ment
Always stop the engine and set the parking brake firmly to pre-
vent the vehicle from moving. Always let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time af-ter the engine is stopped. Do not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire. Always remove the key from the ignition switch. When the
ignition switch is in the “ON” position, the cooling fan may oper-
ate suddenly even when the engine is stopped.