service schedule SUBARU OUTBACK 2002 3.G Owners Manual

iii
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CONTINUED –
Chapter 11: Maintenance and service
This chapter informs you when you need to take your SUBARU to the
dealer for scheduled maintenance and informs you how to keep your
SUBARU running properly.Chapter 12: Specifications
This chapter informs you about dimension and capacities of yourSUBARU.Chapter 13: Consumer information and Reporting safety defects
This chapter informs you about Uniform tire quality grading standards
and Reporting safety defects.Chapter 14: IndexThis is an alphabetical listing of all that ’s in this manual. You can use it to
quickly find something you want to read. Safety warnings
You will find a number of WARNINGs, CAUTIONs and NOTEs in this manual.
These safety warnings alert you to potential hazards that could result in
injury to you or others.
Please read these safety warnings as well as all other portions of this
manual carefully in order to gain a better understanding of how to use
your SUBARU vehicle safely.
WARNING
A WARNING indicates a situation in which serious injury or deathcould result if the warning is ignored.
CAUTION
A CAUTION indicates a situation in which injury or damage toyour vehicle, or both, could result if the caution is ignored.
NOTE A NOTE gives information or suggestions how to make better use of your vehicle.

Climate control4-21
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CONTINUED –
Cooling and dehumidifying in high humidity and low tempera- ture weather condition
Under certain weather conditions (high relative humidity, low tempera-
tures, etc.) a small amount of water vapor emission from the air outlets
may be noticed. This condition is normal and does not indicate any
problem with the air conditioning system. Air conditioner compressor shut-off when engine is heavily loaded
To improve acceleration and gas mileage, the air conditioner com-
pressor is designed to temporarily shut off during air conditioner op-
eration whenever the accelerator is fully depressed such as during
rapid accerelation or when driving on a steep upgrade. Refrigerant for your climate control system
Your air conditioner uses ozone friendly refrigerant HFC134a. There-
fore, the method of adding, changing or checking the refrigerant is
different from the method for CFC12 (freon). Consult your SUBARU
dealer for service. Repairs needed as a result of using the wrong
refrigerant are not covered under warranty.
Air filtration system (if equipped) If your vehicle ’s air conditioning system is equipped with a optional air
filtration system, replace the filter element according to the replacement
schedule shown below. This schedule should be followed to maintain the
filter’ s dust collection ability. Under extremely dusty conditions, the filter
should be replaced more frequently. Since the filter element is a viscous
type, it is unnecessary to clean or wash the element. Have your filter
checked or replaced by your SUBARU dealer.
Replacement schedule: Every 12 months or 9,300 miles (15,000 km) whichever comes first
NOTE The filter can influence the air conditioning, heating and defroster performance.

Driving tips8-5
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CONTINUED –
The catalytic converter is installed in the exhaust system. It serves as
catalyst to reduce HC, CO and NOx in exhaust gases, thus providing
cleaner exhaust.
To avoid damage to the catalytic converter: Use only unleaded gasoline. Even a small amount of leaded gasoline
will damage the catalytic converter. Never start the engine by pushing or pulling the vehicle.
Avoid racing the engine.
Never turn off the ignition switch while the vehicle is moving.
Keep your engine tuned-up. If you feel the engine running rough (mis-
firing, backfiring or incomplete combustion), have your vehicle checked
and repaired by an authorized SUBARU dealer. Do not apply undercoating or rust prevention treatment to the heat
shield of catalytic converter and the exhaust system.
Periodic inspections
To keep your vehicle in the best condition at all times, always have the
recommended maintenance services listed in the maintenance schedulein the “Warranty and Maintenance Booklet ” performed at the specified
time or mileage intervals.
Driving in foreign countries
When planning to use your vehicle in another country: Confirm the availability of the correct fuel. (Refer to the “Fuel require-
ment” section in chapter 7.)
Comply with all regulations and requirements of each country.

11
Maintenance and service
Maintenance schedule11-3
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Maintenance precautions 11-3
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Engine hood 11-5
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Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
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Cooling system 11-14
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Engine coolant 11-15
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Air cleaner element 11-18
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Spark plugs 11-20
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Drive belts 11-22
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Manual transmission oil 11-23
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Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-27
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Power steering fluid 11-29
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Brake fluid 11-30
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Clutch fluid (MT vehicles) 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33
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Brake pedal 11-34
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Clutch pedal (Manual transmission vehicles) 11-35 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-37
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Tires and wheels 11-38
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Types of tires 11-38
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Tire inspection 11-39
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Tire pressures and wear 11-39
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Wheel balance 11-42
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Wear indicators 11-43
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Tire rotation 11-44
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Tire replacement 11-44
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Wheel replacement 11-45
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Wheel covers 11-46
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Aluminum wheels (If equipped) 11-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 11-47
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Replacement of windshield wiper blades 11-48 . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and service11-3
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Maintenance schedule
The scheduled maintenance items required to be serviced at regular in-
tervals are shown in the “Warranty and Maintenance Booklet ”.
For details of your maintenance schedule, read the separate “Warranty
and Maintenance Booklet ”.
Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiar-
ize yourself with the information provided in this section on general main-
tenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage. WARNING
Testing of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus.Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

Maintenance and service11-21
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HBA004BA
It may be difficult to replace the spark plugs. It is recommended that you
have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance
schedule in the “Warranty and Maintenance Booklet ”.
Recommended spark plugs
2.5 liter models: RC10YC4 (Champion)BKR6E-11 (NGK)BKR5E-11 (NGK)
3.0 liter models: PLFR6A-11 (NGK)

Maintenance and service11-23
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schedule in the “Warranty and Maintenance Booklet ”. Consult your
SUBARU dealer for replacement.
If a belt is loose, cracked, or worn, contact your SUBARU dealer.
Manual transmission oil Checking the oil level
Check the oil level monthly.
1. Park the vehicle on a level surface and stop the engine.
OM-H0210
Upper level Lower level
HBB004DB
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil through the dipstick hole to bring the level upto the upper level. Recommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5

Maintenance and service11-35
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and measure the distance between the upper surface of the pedal
pad and the floor.
When the measurement is smaller than the specification, or when the
pedal does not operate smoothly, contact with your SUBARU dealer.
Clutch pedal (Manual transmission vehicles)
Check the clutch pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet ”.
Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no abnormal noises
when the clutch pedal is depressed, and that shifting into 1st or re-
verse feels smooth.
2. Start the vehicle by releasing the pedal slowly to check that the en-gine and transmission smoothly couple without any sign of slippage. Checking the clutch pedal free play
OM-H0224
0.16 —
0.51 in
(4.0 — 13.0 mm)
Lightly press the clutch pedal down with your finger until you feel re-
sistance, and check the free play.
If the free play is not within proper specification, contact your
SUBARU dealer.

Maintenance and service11-37
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nParking brake lining
WARNING
A safe location and situation should be selected for break-in driv- ing.
CAUTION
Pulling the parking brake lever too forcefully may cause the rear
wheels to lock. To avoid this, be certain to pull the lever up slowly
and gently.
1. Drive the vehicle at a speed of about 22 mph (35 km/h).
2. With the parking brake release button pushed in, pull the parking
brake lever SLOWLY and GENTLY. (Pulling with a force of approxi-mately 33 lb [147 N, 15 kg].)
3. Drive the vehicle for about 220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool down. Repeat
this procedure.
5. Check the parking brake stroke. If the parking brake stroke is out
of the specified range, adjust it by turning the adjusting nut located
on the parking brake lever.Parking brake stroke: 7 — 8 notches / 44 lb (196 N, 20 kg)
Parking brake stroke
Check the parking brake stroke according to the maintenance schedule in the “Warranty and Maintenance Booklet ”. When the parking brake is
properly adjusted, braking power is fully applied by pulling the lever up
seven to eight notches gently but firmly (about 44 lb, 196 N, 20 kg). If the
parking brake lever stroke is not within the specified range, have the
brake system checked and adjusted at your SUBARU dealer.