service schedule SUBARU OUTBACK 2006 Owners Manual

2
the climate control.
Chapter 5: Audio
This chapter informs you how to operate
your audio system.
Chapter 6: Interior equipment
This chapter informs you how to operate
interior equipment.
Chapter 7: Starting and operating
This chapter informs you how to start and
operate your SUBARU.
Chapter 8: Driving tips
This chapter informs you how to drive your
SUBARU in various conditions and ex-
plains some safety tips on driving.
Chapter 9: In case of emergency
This chapter informs you what to do if you
have a problem while driving, such as a
flat tire or engine overheating.
Chapter 10: Appearance care
This chapter informs you how to keep your
SUBARU looking good.
Chapter 11: Maintenance and service
This chapter informs you when you need
to take your SUBARU to the dealer for
scheduled maintenance and informs you
how to keep your SUBARU running prop-
erly.
Chapter 12: Specifications
This chapter informs you about dimension
and capacities of your SUBARU.
Chapter 13: Consumer information and
Reporting safety defects This chapter informs you about Tire infor-
mation, Uniform tire quality grading stan-
dards and Reporting safety defects.
Chapter 14: Index
This is an alphabetical listing of all that’s in
this manual. You can use it to quickly find
something you want to read.
„ Safety warnings You will find a number of WARNINGs,
CAUTIONs and NOTEs in this manual.
These safety warnings alert you to poten-
tial hazards that could result in injury to
you or others.
Please read these safety warnings as well
as all other portions of this manual careful-
ly in order to gain a better understanding
of how to use your SUBARU vehicle safe-
ly. NOTE A NOTE gives information or sugges-
tions how to make better use of your
vehicle.
„ Safety symbol
You will find a circle with a slash through it
in this manual. This symbol means “Do
not”, “Do not do this”, or “Do not let this
happen”, depending upon the context.A WARNING indicates a situation in
which serious injury or death could
result if the warning is ignored.
A CAUTION indicates a situation in
which injury or damage to your vehi-
cle, or both, could result if the cau-
tion is ignored. 000013

8-4 Driving tips
reduce HC, CO and NOx in exhaust gas-
es, thus providing cleaner exhaust.
To avoid damage to the catalytic convert-
er:
y Use only unleaded gasoline. Even a
small amount of leaded gasoline will dam-
age the catalytic converter.
y Never start the engine by pushing or
pulling the vehicle.
y Avoid racing the engine.
y Never turn off the ignition switch while
the vehicle is moving.
y Keep your engine tuned-up. If you feel
the engine running rough (misfiring, back-
firing or incomplete combustion), have
your vehicle checked and repaired by an
authorized SUBARU dealer.
y Do not apply undercoating or rust pre-
vention treatment to the heat shield of cat-
alytic converter and the exhaust system. Periodic inspections To keep your vehicle in the best condition
at all times, always have the recommend-
ed maintenance services listed in the
maintenance schedule in the “Warranty
and Maintenance Booklet” performed at
the specified time or mileage intervals.
Driving in fo reign countries When planning to use your vehicle in an-
other country:
y Confirm the availability of the correct fu-
el. (Refer to the “Fuel requirements” sec-
tion in chapter 7.)
y Comply with all regulations and require-
ments of each country.

11Maintenance and serviceMaintenance schedule ....................................... 11-3
Maintenance precautions .................................. 11-3 Before checking or servicing in the engine
compartment ........................................................ 11-4
When you do checking or servicing in the engine
compartment while the engine is running ......... 11-4
Engine hood ....................................................... 11-4
Engine compartment overview ......................... 11-6 2.5-liter non-turbo models ..................................... 11-6
2.5-liter turbo models ............................................. 11-7
3.0-liter models ....................................................... 11-8
Engine oil ............................................................ 11-9 Checking the oil level ............................................. 11-9
Changing the oil and oil filter ................................ 11-10
Recommended grade and viscosity ..................... 11-12
Recommended grade and viscosity under severe
driving conditions ................................................ 11-13
Cooling system .................................................. 11-13 Hose and connections ........................................... 11-14
Engine coolant ........................................................ 11-14
Air cleaner element ............................................ 11-17 Replacing the air cleaner element ......................... 11-17
Spark plugs ......................................................... 11-19
Recommended spark plugs ................................... 11-19
Drive belts ........................................................... 11-20
2.5-liter models ....................................................... 11-20
3.0-liter models ....................................................... 11-20
Manual transmission oil .................................... 11-20 Checking the oil level ............................................. 11-20
Recommended grade and viscosity ..................... 11-21
Automatic transmission flui d ............................ 11-22Checking the fluid level .......................................... 11-22
Recommended fluid ............................................... 11-23
Front differential gear oil (AT vehicles) ............ 11-23 Checking the oil level ............................................. 11-23
Recommended grade and viscosity ..................... 11-24
Rear differential gear oil .................................... 11-24 Checking the gear oil level .................................... 11-24
Recommended grade and viscosity ..................... 11-26
Power steering fluid ........................................... 11-27 Checking the fluid level .......................................... 11-27
Recommended fluid ............................................... 11-27
Brake fluid ........................................................... 11-28 Checking the fluid level .......................................... 11-28
Recommended brake fluid ..................................... 11-28
Clutch fluid (MT vehicles) .................................. 11-29 Checking the fluid level .......................................... 11-29
Recommended clutch fluid .................................... 11-29
Brake booster ..................................................... 11-30
Brake pedal ......................................................... 11-30 Checking the brake pedal free play ...................... 11-30
Checking the brake pedal reserve distance ......... 11-30
Clutch pedal (Man ual transmission
vehicles) ........................................................... 11-31
Checking the clutch function ................................ 11-31
Checking the clutch pedal free play ..................... 11-31

Maintenance and service
11 - 3
– CONTINUED – Maintenance and service
Maintenance schedule The scheduled maintenance items re-
quired to be serviced at regular intervals
are shown in the “Warranty and Mainte-
nance Booklet”.
For details of your maintenance schedule,
read the separate “Warranty and Mainte-
nance Booklet”.
Maintenance precautions When maintenance and service are re-
quired, it is recommended that all work be
done by an authorized SUBARU dealer.
If you perform maintenance and service
by yourself, you should familiarize your-
self with the information provided in this
section on general maintenance and ser-
vice for your SUBARU.
Incorrect or incomplete service could
cause improper or unsafe vehicle opera-
tion. Any problems caused by improper
maintenance and service performed by
you are not eligible for warranty coverage.
y Testing of an All-Wheel Drive ve-
hicle must NEVER be performed
on a single two-wheel dynamome-
ter or similar apparatus. Attempt-
ing to do so will result in transmis-
sion damage and in uncontrolled
vehicle movement and may cause
an accident or injuries to persons
nearby.
y Always select a safe area when
performing maintenance on your
vehicle. y Always be very careful to avoid in-
jury when working on the vehicle.
Remember that some of the mate-
rials in the vehicle may be hazard-
ous if improperly used or handled,
for example, battery acid.
y Your vehicle should only be ser-
viced by persons fully competent
to do so. Serious personal injury
may result to persons not experi-
enced in servicing vehicles.
y Always use the proper tools and
make certain that they are well
maintained.
y Never get under the vehicle sup-
ported only by a jack. Always use
a safety stands to support the ve-
hicle.
y Never keep the engine running in
a poorly ventilated area, such as a
garage or other closed areas.
y Do not smoke or allow open
flames around the fuel or battery.
This will cause a fire.
y Because the fuel system is under
pressure, replacement of the fuel
filter should be performed only by
your SUBARU dealer.

11 - 1 0 Maintenance and service
If you check the oil level just after stopping
the engine, wait a few minutes for the oil to
drain back into the oil pan before checking
the level.
To prevent overfilling the engine oil, do not
add any additional oil above the upper lev-
el when the engine is cold.
In 2.5-liter-engine models, the dipstick has
a notch above the upper level.
Just after driving or while the engine is
warm, the engine oil level reading may be
in a range between the upper level and
the notch mark. This is caused by thermal
expansion of the engine oil.
„ Changing the oil and oil filterChange the oil and oil filter according to
the maintenance schedule in the “Warran-
ty and Maintenance Booklet”.
The engine oil and oil filter must be
changed more frequently than listed in the
maintenance schedule when driving on
dusty roads, when short trips are frequent-
ly made, or when driving in extremely cold
whether.
1. Warm up the engine by letting the en-
gine idle for approximately 10 minutes to
ease draining the engine oil.
2. Park the vehicle on a level surface and
stop the engine. 3. Remove the oil filler cap.
2.5-liter models
3.0-liter models
4. Drain out the engine oil by removing the drain plug while the engine is still
warm. The used oil should be drained into
an appropriate container and disposed of
properly.
5. Wipe the seating surface of the drain
plug with a clean cloth and tighten it se-
curely with a new sealing washer after the
oil has completely drained out.
2.5-liter models B00419
B00305Be careful not to burn yourself with
hot engine oil.
B00420

Maintenance and service
11 - 1 5
– CONTINUED –T Changing the coolant
Always add genuine Subaru cooling sys-
tem conditioner whenever the coolant is
replaced.
Change the engine coolant and add gen-
uine Subaru cooling system conditioner
using the following procedures according
to the maintenance schedule in the “War-
ranty and Maintenance Booklet”.
1. Remove the under cover.
2.5-liter models
1) Drain plug 3.0-liter models
1) Drain plug
2. Place a proper container under the
drain plug and loosen the drain plug.
3. Loosen the radiator cap to drain the
coolant from the radiator. Then drain the
coolant from the reserve tank. Tighten the
drain plug securely. 4. Install the under cover.
Non-turbo models
1) Fill up to here
Turbo models
1) Fill up to here1 B00422
Never attempt to remove the radia-
tor cap until the engine has been
shut off and has cooled down com-
pletely. Since the coolant is under
pressure, you may suffer serious
burns from a spray of boiling hot
coolant when the cap is removed. B00423
1
1 B00424
1
B00425

Maintenance and service
11 - 1 7
– CONTINUED –Air cleaner element
The air cleaner element functions as a fil-
ter screen. When the element is perforat-
ed or removed, engine wear will be exces-
sive and engine life shortened.
The air cleaner element is a dry type. It is
unnecessary to clean or wash the ele-
ment.
„ Replacing the air cleaner ele-
mentReplace the air cleaner element according
to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. Under
extremely dusty conditions, replace it
more frequently. It is recommended that
you always use genuine SUBARU parts. T Non-turbo models 0
1) Connector
2) Duct
3) Clamp
1. Unplug the connector that is attached
to the top of the air cleaner case.
2. Remove the hose that is located at the
bottom of the side surface of the air clean-
er case.
3. Undo the screw and pull the air duct
out of the air cleaner case.
4. Unsnap the two clamps holding the air
cleaner case cover. 5. Open the air cleaner case cover and
remove the air cleaner element.
6. Clean the inside of the air cleaner cov-
er and case with a damp cloth and install
a new air cleaner element.Do not operate the engine with the
air cleaner element removed. The air
cleaner element not only filters in-
take air but also stops flames if the
engine backfires. If the air cleaner
element is not installed when the en-
gine backfires, you could be burned. 13
2 B00426 B00114
B00115

Maintenance and service
11 - 1 9remove the air cleaner element.
6. Clean the inside of the air cleaner cov-
er and case with a damp cloth and install
a new air cleaner element.
7. To install the air cleaner case cover, in-
sert the three projections on the air clean-
er case cover into the slits on the air clean-
er case and then snap the two clamps on
the air cleaner case cover. Spark plugs
It may be difficult to replace the spark
plugs. It is recommended that you have
the spark plugs replaced by your
SUBARU dealer.
The spark plugs should be replaced ac-
cording to the maintenance schedule in
the “Warranty and Maintenance Booklet”. „ Recommended spark plugs 2.5-liter non-turbo models:
FR5AP-11 (NGK)
2.5-liter turbo and 3.0-liter models:
ILFR6B (NGK)
B00115y When disconnecting the spark
plug cables, always grasp the
spark plug cap, not the cables.
y Make sure the cables are replaced
in the correct order.
B00027

11 - 2 0 Maintenance and service
Drive belts The alternator, power steering pump, and
air conditioner compressor depend on
drive belts. Satisfactory performance re-
quires that belt tension be correct.
„ 2.5-liter models
1) Power steering pump pulley
2) Air conditioner compressor pulley
3) Crank pulley in (mm)
To check belt tensi on, place a straight-
edge (ruler) across two adjacent pulleys
and apply a force of 22 lbs (98 N, 10 kg)
midway between the pulleys by using a
spring scale. Belt deflection should be the
amount specified.
„ 3.0-liter models It is unnecessary to check belt tension pe-
riodically because your engine is
equipped with an autom atic belt tension
adjuster. However, replacement of the
belt should be done according to the
maintenance schedule in the “Warranty
and Maintenance Booklet”. Consult your
SUBARU dealer for replacement.
If a belt is loose, cr acked, or worn, contact
your SUBARU dealer. Manual transmission oil „ Checking the oil level
Non-turbo models
1) Yellow handleAB 2
31
B00365 Deflection
New belt Used belt
A 0.28 – 0.35
(7.0 – 9.0) 0.35 – 0.43
(9.0 – 11.0)
B 0.30 – 0.33
(7.5 – 8.5) 0.35 – 0.40
(9.0 – 10.0) 1
B00427

11 - 3 0 Maintenance and service
Brake booster If the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move slight-
ly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for ap-
proximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake boost-
er operates properly if the pedal stroke de-
creases with each depression. Brake pedal Check the brake pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Warranty and
Maintenance Booklet”.
„ Checking the brake pedal free
play
1) 0.02 – 0.08 in (0.5 – 2.0 mm)
Stop the engine and firmly depress the
brake pedal several times. Lightly pull the
brake pedal up with one finger to check
the free play with a force of less than 2 lbs
(10 N, 1 kg).
If the free play is not within proper specifi-
cation, contact your SUBARU dealer. „ Checking the brake pedal re-
serve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbs (294 N, 30 kg) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer.1 B003231 B00324