automatic SUZUKI AERIO 2007 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9-18 INSPECTION AND MAINTENANCE
54G27-03E
Engine Coolant Level CheckCheck the engine coolant level at the
reserve tank, not at the radiator. With the
engine cool, the engine coolant level
should be between the “FULL” and “LOW”
marks.Adding Engine CoolantIf the engine coolant level is below the
“LOW” mark, more engine coolant should
be added. Remove the reserve tank cap
and add engine coolant until the reserve
tank level reaches the “FULL” mark. Never
fill the reserve tank above the “FULL”
mark.
Engine Coolant Replacement
60G099
1) When the engine is cool, remove the
radiator cap by turning it slowly to the
left until a “stop” is felt. Do not press
down while turning the cap. Wait until
any pressure is released, then press
down on the cap and continue turning it
to the left.
CAUTION
(Continued)
 Do not add extra inhibitors or addi-
tives. They may not be compatible
with your cooling system.
 Do not mix different types of base
coolants. Doing so may result in
accelerated seal wear and/or the
possibility of severe overheating
and extensive engine/automatic
transaxle damage.
CAUTION
 The mixture you use should con-
tain 50% concentration of anti-
freeze.
 If the lowest ambient temperature
in your area is expected to be –
35°C (–31°F) or below, use higher
concentrations up to 60% following
the instructions on the antifreeze
container.
 When putting the cap on the reser-
voir tank, line up the arrow on the
cap and the arrow on the tank. Fail-
ure to follow this can result in cool-
ant leakage.
WARNING
Engine coolant is harmful or fatal if
swallowed or inhaled. Do not drink
antifreeze or coolant solution. If swal-
lowed, do not induce vomiting. Imme-
diately contact a poison control
center or a physician. Avoid inhaling
mist or hot vapors; if inhaled, remove
to fresh air. If coolant gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.
Open
Close
Brakes: 6

Downloaded from www.Manualslib.com manuals search engine 9-24 INSPECTION AND MAINTENANCE
54G27-03E
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake
inspected and/or adjusted by your SUZUKI
dealer.
Steering Wheel
65D187
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all
the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the specifi-
cation or you find anything else to be
wrong, an inspection must be performed
by your SUZUKI dealer.
Power Steering (if equipped)
54G225
(1) UPPER
(2) LOWER
Check the steering box case, vane pump
and hose connections for leaks or dam-
age.Power Steering FluidCheck the fluid level by looking at the res-
ervoir in the engine compartment when the
fluid is cold (about room temperature).
Check that the fluid level is between the
“UPPER” and “LOWER” lines. If the fluid
level is near the “LOWER” line, fill it up to
the “UPPER” line with an automatic tran-
saxle fluid equivalent to ATF DEXRON
®-II
(Esso JWS 2326) or DEXRON
®-III. Do not
overfill. Ratchet tooth specification “b”
6th – 8th
200 N (44 lbs, 20 kg)
“b”
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)
“c”
EXAMPLE
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 9-32 INSPECTION AND MAINTENANCE
54G27-03E
GLOSSARY OF TIRE TERMINOL-
OGYAccessory Weight – the combined weight
(in excess of those standard items which
may be replaced) of automatic transaxle,
power steering, power brakes, power win-
dows, power seats, radio, and heater, to
the extent that these items are available as
factory-installed equipment (whether
installed or not).
Cold Tire Inflation Pressure – the pressure
in a tire that has been driven less than 1
mile or has been standing for three hours
or more.
Curb Weight – the weight of a motor vehi-
cle with standard equipment including the
maximum capacity of fuel, oil, and coolant,
and, if so equipped, air conditioning and
additional weight optional engine.
Intended Outboard Sidewall – (1) the side-
wall that contains a whitewall, bears white
lettering or bears manufacturer, brand,
and/or model name molding that is higher
or deeper than the same molding on the
other sidewall of the tire, or (2) the outward
facing sidewall of an asymmetrical tire that
has a particular side that must always face
outward when mounted on a vehicle.
Maximum Inflation Pressure – the maxi-
mum cold inflation pressure a tire is
designed to support in normal service.
Maximum Loaded Vehicle Weight – the
sum of curb weight, accessory weight,vehicle capacity weight (total load capac-
ity), and production options weight.
Normal Occupant Weight – 68 kilograms
times the number of occupants specified in
the second column of Table 1 (shown
below).
Occupant distribution – distribution of
occupants in a vehicle as specified in the
third column of Table 1 (shown below).
Production Options Weight – the combined
weight of those installed regular production
options weighing over 2.3 kilograms in
excess of those standard items which they
replace, not previously considered in curb
weight or accessory weight, including
heavy duty brakes, ride levelers, roof rack,
heavy duty battery, and special trim.
Recommended Inflation Pressure – the
cold tire inflation pressure recommended
by a manufacturer.
Rim – metal support for a tire or tire and
tube assembly upon which the tire beads
are seated.
Vehicle Capacity Weight – the rated cargo
and luggage load plus 68 kilograms (150
lbs) times the vehicle’s designated seating
capacity.
Vehicle Maximum Load on the Tire – the
load on an individual tire that is determined
by distributing to each axle its share of the
maximum loaded vehicle weight and divid-
ing by two.Vehicle Normal Load on the Tire – the load
on an individual tire that is determined by
distributing to each axle its share of the
curb weight, accessory weight, and normal
occupant weight (distributed in accordance
with Table 1 shown below) and dividing by
2.
TABLE 1 – Occupant Loading and Dis-
tribution For Vehicle Normal Load For
Various Designated Seating Capacities
Vehicle LoadingYour vehicle was designed for specific
load capacities. The load capacities of
your vehicle are indicated by the Gross
Vehicle Weight Rating (GVWR), the Gross
Axle Weight Rating (GAWR, front and
rear), and the total load capacity, the seat-
ing capacity, and the cargo load capacity.
The GVWR and GAWR (front and rear) are
listed on the Safety Certification Label
which is located below the driver’s side
door latch striker. The total load capacity
and seating capacity are listed on the Tire
and Loading Information Label which is
located below the Safety CertificationDesignated
seating capac-
ity, number of
occupantsVehicle normal
load, number
of occupantsOccupant
distribution in
a normally
loaded vehicle
2 through 4 2 2 in front
5 through 10 32 in front, 1 in
second seat
Fuses: 7

Downloaded from www.Manualslib.com manuals search engine EMERGENCY SERVICE
10
54G27-03E
60G411
EMERGENCY SERVICEJacking Instructions ........................................................... 10-1
Jump Starting Instructions ................................................ 10-4
Towing a Disabled Vehicle ................................................. 10-5
If the Starter Does Not Operate .......................................... 10-6
If the Engine is Flooded ...................................................... 10-6
If the Engine Overheats ...................................................... 10-6
If You Can Not Shift Automatic Transaxle Gearshift
Lever Out of “P” (PARK) .................................................... 10-8

Downloaded from www.Manualslib.com manuals search engine 10-1 EMERGENCY SERVICE
54G27-03E
Jacking Instructions
54G42075F062
1) Place the vehicle on level, hard ground.
2) Set the parking brake firmly and shift
into “P” (Park) if your vehicle has an
automatic transaxle, or shift into “R”
(Reverse) if your vehicle has a manual
transaxle.
3) Turn on the hazard warning flasher if
your vehicle is near traffic.
4) Block the front and rear of the wheel
diagonally opposite of the wheel being
lifted.
5) Place the spare wheel near the wheel
being lifted as shown in the illustration
in case that the jack slips.
54G253
6) Position the jack vertically and raise the
jack by turning the jack handle clock-
wise until the jack head recess fits
around the flange of the body between
two bosses as shown in the illustration.
NOTE:
For vehicles equipped with lower body
trim, the bosses are located behind the
body trim.
For your easy identification, there are ribs
on the body trim to indicate the position of
the bosses as shown in the illustration. Do
not operate the jack on the body trim.
7) Continue to raise the jack slowly and
smoothly until the tire clears the
ground. Do not raise the vehicle more
than necessary.
Jacking Instructions: 5

Downloaded from www.Manualslib.com manuals search engine 10-7 EMERGENCY SERVICE
54G27-03E
If the temperature indication does not
return to the normal condition:
1) Turn off the engine and check that the
water pump belt and pulleys are not
damaged or slipping. If any abnormality
is found, correct it.
2) Check the coolant level in the reservoir.
If it is found to be lower than the “LOW”
line, look for leaks at the radiator, water
pump and radiator and heater hoses. If
you locate any leaks that may have
caused the overheating, do not run the
engine until these problems have been
corrected.
3) If you do not find a leak, carefully add
coolant to the reservoir and then the
radiator, if necessary. (Refer to “Engine
Coolant” in the “INSPECTION AND
MAINTENANCE” section.)
65D614
WARNING
If you see or hear escaping steam,
stop the vehicle in a safe place and
immediately turn off the engine to let
it cool. Do not open the hood when
steam is present. When the steam
can no longer be seen or heard, open
the hood to see if the coolant is still
boiling. If it is, you must wait until it
stops boiling before you proceed.
Also, be careful not to touch hot
engine parts (radiator, water hoses,
engine etc.).
WARNING
 It is hazardous to remove the radia-
tor cap when the water temperature
is high, because scalding fluid and
steam may be blown out under
pressure. The cap should only be
taken off when the coolant temper-
ature has lowered.
 To prevent personal injury, keep
hands, tools and clothing away
from the engine cooling fan and air-
conditioner fan (if equipped). These
electric fans can automatically turn
on without warning.
If the Engine Overheats: 2, 9

Downloaded from www.Manualslib.com manuals search engine 10-8 EMERGENCY SERVICE
54G27-03E
If You Can Not Shift
Automatic Transaxle
Gearshift Lever Out of “P”
(PARK)
54G513
Vehicles with an automatic transaxle have
an electrically operated park-lock feature.
If the vehicle’s battery is discharged, or
there is some other electrical failure, the
automatic transaxle cannot be shifted out
of Park in the normal way. Jump starting
may correct the condition. If not, follow the
procedure described below. This proce-
dure will permit shifting the transaxle out of
Park.
If you are unable to shift the transaxle out
of Park in the normal manner:
1) Be sure the parking brake is firmly
applied.2) If the engine is running, stop the
engine.
3) Make sure the key is in the “ON” or
“ACC” position.
4) Remove the cover (1) over the button.
5) With pushing the release button, shift
the transaxle lever to the desired posi-
tion.
This procedure is for emergency use only.
If repeated use of this procedure is neces-
sary, or the procedure does not work as
described, take the vehicle to your dealer
for repair.
(1)
If You Can Not Shift Automatic Transaxle Gearshift Lever
Out of “P” (PARK): 2, 9

Downloaded from www.Manualslib.com manuals search engine 11-4 APPEARANCE CARE
54G27-03E
WashingWhen washing the vehicle, follow the
instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to
remove mud and debris. Use plenty of
water.2) Rinse the body to loosen the dirt.
Remove dirt and mud from the body
exterior with running water. You may
use a soft sponge or brush. Do not use
hard materials which can scratch the
paint or plastic. Remember that the
headlight covers or lenses are made of
plastic in many cases.
3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or
cloth should be frequently soaked in the
soap solution.
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body
with a wet chamois or cloth and allow it
to dry in the shade.6) Check carefully for damage to painted
surfaces. If there is any damage,
“touch-up” the damage following the
procedure below:
1. Clean all damaged spots and allow
them to dry.
2. Stir the paint and “touch-up” the
damaged spots lightly using a small
brush.
3. Allow the paint to dry completely.
WARNING
 Never attempt to wash and wax
your vehicle with the engine run-
ning.
 When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a long-sleeved
shirt to protect your hands and
arms from being cut.
 After washing your vehicle, care-
fully test the brakes before driving
to make sure they have maintained
their normal effectiveness.
CAUTION
 When washing the vehicle, avoid
directing steam or hot water of
more than 80°C (176°F) on plastic
parts.
 To avoid damaging engine compo-
nents, do not use pressurized
water in the engine compartment.
CAUTION
To avoid damage to the paint or plas-
tic surface, do not wipe the dirt off
without ample water. Be sure to fol-
low above procedure.
CAUTION
When using a commercial car wash
product, observe the cautions speci-
fied by the manufacturer. Never use
strong household detergents or
soaps.
CAUTION
If you use an automatic car wash,
make sure that your vehicle’s body
parts, such as spoilers, can not be
damaged. If you are in doubt, consult
the car wash operator for advice.
Vehicle Cleaning:

Downloaded from www.Manualslib.com manuals search engine 14-4 SPECIFICATIONS
54G27-03E
ITEM: Wheel
Tire size, front and rear P185/65R14 or P195/55R15
Tire pressure For the specified tire pressure, see the Tire Information Label located
on the driver’s door lock pillar.
ITEM: Steering
Toe IN 1.0 ± 2 mm (0.04 ± 0.08 in.)
Camber angle –0° 10’ ± 1°
Caster angle 2° 11’
ITEM: Capacities
Coolant (including reserve tank) 7.0 L (14.8 US pt)
Fuel tank 50 L (13.2 US gal)
Engine oil (replaced with filter) 4.7 L (5.0 quarts)
Transaxle oil Manual transaxle: 2.3 L (4.9 US pt)
4-speed automatic transaxle: 7.7 L (16.3 US pt)
Rear differential oil 0.7 L (1.5 US pt)
Transfer gear box oil 0.75 L (1.6 US pt)
Specifications: 1, 2, 5, 6, 7, 10, 11

Downloaded from www.Manualslib.com manuals search engine 15-1 INDEX
15
54G27-03E
INDEXSymbols“AIR BAG” Light
..................................................................4-5
“CRUISE” Indicator Light
...................................................4-6
“O/D OFF” Indicator Light ..................................................4-6
“PANIC” button function
....................................................2-3
“PASS AIRBAG OFF” Indicator
..........................................4-14
“SET” Indicator Light
..........................................................4-6
Numerics4-Speed Automatic Transaxle
............................................6-4
AA/T Selector Position Indicator
..........................................4-7
Accelerator Pedal
................................................................5-2
Accessory Socket ................................................................5-10
Adding Engine Coolant
.......................................................9-18
Adjusting Seat Position ......................................................2-11
Adjusting Seatbacks
...........................................................2-12
Air Cleaner
...........................................................................9-20
Air Conditioning System
.....................................................9-43
All Seat Belts Except Rear Center
.....................................2-16
Anti-Lock Brake System (ABS)
..........................................6-7
Anti-Lock Brake System (ABS) Warning Light
.................4-3
Armrest
.................................................................................5-6
Assist Grips
.........................................................................5-7
Audio Systems .....................................................................4-26
Automatic Heating and Air Conditioning System
(Climate Control) .................................................................4-22
Automatic Locking Retractor (ALR)
..................................2-15
Automatic Transaxle Fluid
..................................................9-16
BBasic Operations
................................................................ 4-29
Battery
.................................................................................. 9-35
Brake Fluid
.......................................................................... 9-22
Brake Pedal ..................................................................5-2
, 9-23
Brake System Warning Light
............................................. 4-3
Brakes
.................................................................................. 9-22
Braking ................................................................................. 6-7
Break-In ................................................................................ 6-9
Brightness Control
............................................................. 4-8
Bulb Replacement ............................................................... 9-38
CCatalytic Converter
............................................................. 6-9
Changing Engine Oil and Filter
......................................... 9-12
Changing Wheels
................................................................ 9-31
Charging Light
.................................................................... 4-4
Child Lock System (rear side doors)
................................ 2-6
Child Restraint Systems
..................................................... 2-22
Cigarette Lighter and Ashtray
........................................... 4-11
Clock
.................................................................................... 4-13
Clutch Pedal
.................................................................5-2
, 9-25
Coat Hooks
.......................................................................... 5-8
Compact Spare Tire
............................................................ 9-30
Corrosion Prevention ......................................................... 11-1
Cruise Control
..................................................................... 3-6
Cup Holder and Storage Area
............................................ 5-9
DDaily Inspection Checklist
................................................. 6-1