Ignition key SUZUKI GRAND VITARA 2002 2.G Service Owner's Manual

YH4
GRAND
VITARA
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-23
POWER DOOR LOCK AND KEYLESS ENTRY SYSTEM (IF KEYLESS ENTRY IS
EQUIPPED)
SYSTEM INSPECTION
STEPACTIONYESNO
1Check power door lock operation referring to its
INSPECTION in this section.
Is this operation OK?Go to Step 2.Go to Step 3.
2Check keyless entry operation referring to its
INSPECTION in this section.
Is this operation OK?Go to Step 4.Go to Step 6.
3Check keyless entry operation referring to its
INSPECTION in this section.
Is this operation OK?Go to Step 5.Go to Step 7.
4Check hazard warning lights operation referring to
its INSPECTION in this section.
Is this operation OK?This system is OK.Go to Step 10.
5Check door lock key and power door lock switch
circuit referring to its INSPECTION in this section.
Is this circuit OK?Replace controller and
recheck.
And go to Step 4.Repair circuit referring
to WIRING DIAGRAM
MANUAL and recheck.
And go to Step 4.
6Check ignition switch and door switch circuit
referring to its INSPECTION in this section.
Is this circuit OK?Replace controller and
recheck.
And go to Step 4.Repair circuit referring
to WIRING DIAGRAM
MANUAL and recheck.
And go to Step 4.
7Check power door lock actuator circuit referring to
its INSPECTION in this section.
Is this circuit OK?Go to Step 8.Repair circuit referring
to WIRING DIAGRAM
MANUAL and recheck.
If OK, go to Step 4.
If not OK, go to next
Step 8.
8Check power supply and grounding circuit
referring to its INSPECTION in this section.
Is this circuit OK?Go to Step 9.Repair circuit referring
to WIRING DIAGRAM
MANUAL and recheck.
If OK, go to Step 4.
If not OK, go to next
Step 9.
91) Check door lock key and power door lock
switch circuit referring to its INSPECTION in
this section.
2) Check ignition switch and door switch circuit
referring to its INSPECTION in this section.
Are these circuits OK?Replace controller and
recheck.
And go to Step 4.Repair circuit referring
to WIRING DIAGRAM
MANUAL and recheck.
And go to Step 4.

YH4
GRAND
VITARA
8D-26 WINDOWS, MIRRORS, SECURITY AND LOCKS
IGNITION SWITCH AND DOOR SWITCH CIRCUIT
INSPECTION
1) Disconnect negative cable at battery.
2) Disconnect coupler of power door lock and keyless entry con-
troller, and connect negative cable at battery.
3) Check that the voltage and resistance between following termi-
nals are specifications.
Terminals
ConditionSpecification
E02-4 and
When ignition switch is OFF
position0 V
groundWhen ignition switch is ON
position10 ± 14 V
E02 10 andWhen all doors are closedNo continuityE02-10 and
groundWhen any one door is
openedContinuity
If check result is satisfactory, this circuit is OK.
DOOR KNOB SWITCH AND TURN SIGNAL RELAY CIRCUIT
INSPECTION
1) Disconnect negative cable at battery.
2) Disconnect coupler of power door lock and keyless entry con-
troller, and connect negative cable at battery.
3) Check that the voltage and resistance between following termi-
nals are specifications.
Terminals
ConditionSpecification
E02-6 and
groundAnytime10 ± 14 V
E02-11 and
When driver side door lock
knob is pulled upContinuity
groundWhen driver side door lock
knob is pushed downNo continuity
If check result is satisfactory, this circuit is OK.

YH4
GRAND
VITARA
8G
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-1
GENERAL DESCRIPTION8G- 2 . . . . . . . . . . . . . .
Ignition Key 8G- 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Coil Antenna 8G- 3. . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Module 8G- 4. . . . . . . . . . . .
ECM/PCM 8G- 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
On-Board Diagnostic System
(Self-Diagnosis Function) 8G- 4. . . . . . . . . . . . .
DIAGNOSIS8G- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions in Diagnosing Troubles 8G- 6. . . . .
Diagnostic Flow Table <Vehicle equipped
with monitor coupler> 8G- 9. . . . . . . . . . . . . . . .
Diagnostic Flow Table <Vehicle not
equipped with monitor coupler> 8G-10. . . . . . .
Diagnostic Trouble Code Check
(Immobilizer Control Module) 8G-11. . . . . . . .
Diagnostic Trouble Code Check
(ECM / PCM) 8G-11. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code Table 8G-13. . . . . . . . .
TABLE A DTC is not Output
from Diagnostic Output Terminal 8G-14. . . . . . .
TABLE B Immobilizer Indicator Lamp
Check (Immobilizer Indicator Lamp
does not Light at Ignition Switch ON) 8G-15. . .
TABLE C Immobilizer Indicator Lamp
Check (Immobilizer Indicator Lamp
Remains on after Engine Starts) 8G-16. . . . . . .
DTC11 Transponder Code Not Matched8G-17 . .
DTC31 Transponder Code Not
Registered 8G-17. . . . . . . . . . . . . . . . . . . . . . . . .
DTC12 Fault in Immobilizer
Control Module 8G-17. . . . . . . . . . . . . . . . . . . . . .
DTC13 No Transponder Code Transmitted
or Coil Antenna Opened/Shorted 8G-18. . . . . . DTC21 ECM/Immobilizer Control Module
Code Not Matched (Immobilizer Control
Module Side) 8G-20. . . . . . . . . . . . . . . . . . . . . . .
DTC81 (P1623) ECM/Immobilizer
Control Module Code Not Matched
(ECM/PCM Side) 8G-20. . . . . . . . . . . . . . . . . . . .
DTC84 (P1620) ECM/Immobilizer Control
Module Code Not Registered 8G-20. . . . . . . . .
DTC22 Ignition Switch Circuit Open/Short8G-21 . .
DTC23 No ECM/Immobilizer Control
Module Code Transmitted from ECM/
PCM or DLC Circuit Opened/Shorted8G-22 . . . .
DTC83 (P1621) No ECM/Immobilizer
Control Module Code Transmitted from
Immobilizer Control Module or DLC
Circuit Opened/Shorted 8G-22. . . . . . . . . . . . . .
DTC82 (P1622) Fault in ECM/PCM 8G-23. . . . .
Inspection of ECM/PCM, Immobilizer
Control Module and Its Circuit 8G-24. . . . . . . . .
Voltage Check 8G-24. . . . . . . . . . . . . . . . . . . . .
Resistance Check 8G-25. . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE8G-26 . . . . . . . . . . . . . . . .
Precautions in Handling Immobilizer
Control System 8G-26. . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Module 8G-27. . . . . . . . . . . .
Coil Antenna 8G-27. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REGISTER IGNITION KEY8G-28 . . . . .
PROCEDURE AFTER IMMOBILIZER
CONTROL MODULE REPLACEMENT8G-29 . .
PROCEDURE AFTER ECM/PCM
REPLACEMENT8G-30 . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS8G-30 . . . . . . . . . . . . . . . . . . . . . .
SECTION 8G
IMMOBILIZER CONTROL SYSTEM
(IF EQUIPPED)
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS

YH4
GRAND
VITARA
1. Coil antenna
2. Ignition key
3. Immobilizer control module
4. Data link connector (DLC)
5. Immobilizer diagnostic coupler Ignition key
Transponder
code
Immobilizer
Control
ModuleECM/
PCM
8G-2 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
GENERAL DESCRIPTION
The immobilizer control system designed to prevent vehicle burglar consists of following components.

Engine control module (ECM) / Powertrain control module (PCM)

Immobilizer control module

Ignition key (with built-in transponder)

Coil antenna
Operation of this system is as follows.
(1) Each ignition key has its own code (Transponder code) stored in memory. When the ignition switch is turned
ON, Immobilizer Control Module tries to read the Transponder code through the coil antenna installed to the
steering lock assembly.
(2) Immobilizer Control Module compares the Transponder code read in (1) and that registered in Immobilizer Con-
trol Module and checks if they match.
(3) When it is confirmed that two Transponder codes match each other as described above, Immobilizer Control
Module and ECM / PCM check if ECM/Immobilizer Control Module codes registered in them respectively match.
(4) Only when it is confirmed that ECM/Immobilizer Control Module codes match, the engine starts running. If
Transponder codes in Step (2) or ECM/Immobilizer Control Module codes in Step (3) do not match, ECM / PCM
will stop operation of the injector and ignition of spark plug.

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-3
1
A1 A2 A3 A4
A5 A6 A9 A10A7 A8
1. Coil antenna
2. Immobilizer Control Module
3. ECM/PCM
4. Immobilizer diagnostic coupler
4-1. Diagnostic output terminal
4-2. Ground terminal
5. Malfunction indicator lamp
6. Main relay
7. Ignition switch
8. Fuse
9. Main fuse
-10. To #9-pin in Data link connector
-11. To #7-pin in Data link connector
-12. To ABS control module
-13. Immobilizer indicator lamp
(Vehicle not equipped with monitor coupler)
-14. Monitor coupler (Vehicle not equipped
with immobilizer indicator lamp)) Terminal arrangement of Immobilizer
Control Module coupler (Viewed from
harness side)
B/R
BI
BI/B
B/W
V/Y
BI/B
B/W
B
V/W
V/W
BI
R
SbI
B
V/G
V
B
R/Y WIRE
SYMBOLWIRE
COLORabcdefghijklmn
1. Ignition key with built-in
transponder
1
1. Coil antenna
opqr
IGNITION KEY
The ignition key for the immobilizer control system has a built-in
transponder. Each transponder in the key has an each transmitting
code (Transponder code). The code will transmitted from the key
via the coil antenna to Immobilizer Control Module when the ignition
switch is turned ON.
COIL ANTENNA
The coil antenna is installed to the steering lock assembly. As it is
energized by Immobilizer Control Module, it transmits the trans-
ponder code of the ignition key to Immobilizer Control Module.

YH4
GRAND
VITARA
1. Immobilizer Control Module
8G-4 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
IMMOBILIZER CONTROL MODULE
Immobilizer Control Module is installed to the underside of the
instrument panel at the driver's seat side.
As main functions, Immobilizer Control Module checks matching
not only between the Transponder Code transmitted from the igni-
tion key and that registered in Immobilizer Control Module (Up to
4 different Transponder codes can be registered.) but also between
the ECM/Immobilizer Control Module code transmitted from
ECM / PCM and that registered in Immobilizer Control Module. In
addition, it has an on-board diagnostic system (self-diagnosis func-
tion) which is described in ªOn-Board Diagnostic System (Self-
Diagnosis Function)º in this section.
ECM / PCM
As main functions, ECM / PCM not only checks matching of ECM/
Immobilizer Control Module code but also has an on-board diag-
nostic system (self-diagnosis function) as described in ªOn-Board
Diagnostic System (Self-Diagnosis Function)º in this section.
For installation position of ECM / PCM, refer to Section 6E1 or 6E2.
ON-BOARD DIAGNOSTIC SYSTEM
(SELF-DIAGNOSIS FUNCTION)
Immobilizer Control Module and ECM / PCM diagnose troubles
which may occur in the area including the following parts when the
ignition switch is ON.
ECM /
ECM/Immobilizer Immobilizer
Transponder code
PCM: Control Module Control
Coil antenna
code Module:
ECM/Immobilizer

Serial data link
Control Module code
circuit
Serial data link circuit

ECM / PCM
Immobilizer Control

Module

Ignition signal

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-7
[INTERMITTENT TROUBLES]
<Vehicle equipped with monitor coupler>

There are cases where output of diagnostic output terminal
and / or malfunction indicator lamp indicate a diagnostic trouble
code representing a trouble which occurred only temporarily and
has gone. In such case, it may occur that good parts are replaced
unnecessarily. To prevent such accident, be sure to follow instruc-
tions given below when checking by using ªDiagnostic Flow
Tableº.
* When trouble can be identified, it is not an intermittent one:
Check coil antenna, ignition key, wires and each connection
and if they are all in good condition, substitute a known-good
ECM / PCM and recheck.
* When trouble can not be identified but output of diagnostic out-
put terminal and / or malfunction indicator lamp indicate a
trouble code:
Diagnose trouble by using that code No. and if ignition key, coil
antenna, wires and each connection are all in good condition,
turn OFF ignition switch and then ON.
Then check what malfunction indicator lamp and / or output of diag-
nostic output terminal indicate.
Only when they indicate trouble code again, substitute a known-
good ECM / PCM or Immobilizer Control Module and check again.
If they indicate not trouble code but normal code, it means that an
intermittent trouble did occur and has gone. In this case, check
wires and connections carefully again.
<Vehicle not equipped with monitor coupler>

There are cases where output of diagnostic output terminal and/
or Suzuki scan tool indicates a diagnostic trouble code represent-
ing a trouble which occurred only temporarily and has gone. In
such case, it may occur that good parts are replaced unnecessar-
ily. To prevent such accident, be sure to follow instructions given
below when checking by using ªDiagnostic Flow Tableº.
* When trouble can be identified, it is not an intermittent one:
Check coil antenna, ignition key, wires and each connection
and if they are all in good condition, substitute a known-good
ECM / PCM and recheck.
* When trouble can not be identified but output of diagnostic out-
put terminal and/or Suzuki scan tool indicates a trouble code:
Diagnose trouble by using that code No. and if ignition key, coil
antenna, wires and each connection are all in good condition,
turn OFF ignition switch and then ON.
Then check what Suzuki scan tool and/or output of diagnostic out-
put terminal indicates.
Only when they indicate trouble code again, substitute a known-
good ECM / PCM or Immobilizer Control Module and check again.
If they indicate not trouble code but normal code, it means that an
intermittent trouble did occur and has gone. In this case, check
wires and connections carefully again.

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-13
DIAGNOSTIC TROUBLE CODE TABLE
Immobilizer Control Module side
DIAGNOSTIC TROUBLE CODEDIAGNOSTIC AREADIAGNOSISNO.VOLTMETER INDICATIONDIAGNOSTIC AREADIAGNOSIS
±Normal (No code)This code appears when none of the
other codes are identified.
11
Transponder code
31
Trans onder code
12Immobilizer Control Module
Diagnose trouble according to
13Coil antenna or ignition key with
built-in transponderDiagnose trouble according to
ªDIAGNOSTIC FLOW TABLEº
corresponding to each code No.
21ECM/Immobilizer Control Module code
corres onding to each code No.
22Ignition switch circuit
23Serial data link wire
ECM / PCM side
DTC
(indicated on
Suzuki
scan tool)DTC
(indicated
by MIL)Malfunction Indicator lamp
(MIL) flashing patternDIAGNOSTIC AREADIAGNOSIS
NO DTC12Normal
This code appears when it is
confirmed that none of other
trouble codes is set for immo-
bilizer control system or elec-
tronic fuel injection system.
P162381ECM/Immobilizer
P162084Control Module codeDiagnose trouble according to
ªDIAGNOSTIC FLOW
P162282ECM / PCMTABLEº corresponding to
each code No.
P162183Serial data link wire

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-17
DTC11 TRANSPONDER CODE NOT MATCHED
DESCRIPTION:
Immobilizer Control Module checks if Transponder code transmitted from ignition key and that registered in Immo-
bilizer Control Module match when ignition switch is ON. If they do not, this DTC is set.
INSPECTION:
Register ignition key with built-in transponder by using Suzuki scan tool (TECH1 cartridge for immobilizer control
system and TECH 1A kit) and performing following steps.
1) Register Transponder code in Immobilizer Control Module by performing procedure described in ªHow to regis-
ter ignition keyº section.
2) Turn ignition switch OFF, then turn it ON and check that DTC11 is not set.
DTC31 TRANSPONDER CODE NOT REGISTERED
DESCRIPTION:
Immobilizer Control Module checks if Transponder code transmitted from ignition key and that registered in Immo-
bilizer Control Module match when ignition switch is ON. If there is no Transponder code registered in Immobilizer
Control Module, this DTC is set.
INSPECTION:
Register ignition key with built-in transponder by using Suzuki scan tool (TECH1 cartridge for immobilizer control
system and TECH 1A kit) and performing following steps.
1) Register Transponder code in Immobilizer Control Module by performing procedure described in ªHow to regis-
ter ignition keyº section.
2) Turn ignition switch OFF, then turn it ON and check that DTC31 is not set.
DTC12 FAULT IN IMMOBILIZER CONTROL MODULE
DESCRIPTION:
This DTC is set when an internal fault is detected in Immobilizer Control Module.
INSPECTION:
STEPACTIONYESNO
11) Ignition switch OFF.
2) Disconnect connectors from Immobi-
lizer Control Module.
3) Check for proper connection to Im-
mobilizer Control Module at all termi-
nals.
Are they in good condition?Substitute a known-good Immobilizer
Control Module and recheck.
NOTE:
After replacing with a known-good
Immobilizer Control Module, register
ECM/Immobilizer Control Module
code in ECM / PCM and Transponder
code and ECM/Immobilizer
Control Module code in Immobilizer
Control Module by performing
procedure described in ªProcedure
after Immobilizer Control Module
Replacementº section.Repair or replace.

YH4
GRAND
VITARA
8G-18 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
12
3
4
1. Main fuse
2. Main relay
3. Immobilizer
Control Module
4. Coil antenna
5. To ECM / PCM 5 (a)
(f)(k)
(I)
DTC13 NO TRANSPONDER CODE TRANSMITTED OR COIL ANTENNA
OPENED/SHORTED
DESCRIPTION:
Immobilizer Control Module energizes the coil antenna when the ignition switch is ON and reads Transponder code
from the ignition key. When Immobilizer Control Module cannot read Transponder code from the ignition key even
when the coil antenna is energized, this DTC is set.
INSPECTION:
STEPACTIONYESNO
1Does ignition key being used have built-in trans-
ponder? (See Fig. 1)Go to Step 2.Replace ignition key with built-in trans-
ponder and follow ªDIAGNOSTIC
FLOW TABLEº again.
21) Disconnect coil antenna coupler with ignition
switch turned OFF.
2) Is there continuity between coil antenna cou-
pler terminals A and B?
(See Fig. 2)Go to Step 3.Coil antenna open.
3Measure resistance between terminals of coil an-
tenna coupler and body ground. (See Fig. 3)
Is it
(infinity)
?Go to Step 4.Coil antenna shorted to ground.
41) With coil antenna coupler disconnected, dis-
connect Immobilizer Control Module coupler.
2) Measure resistance between coil antenna ter-
minals of Immobilizer Control Module coupler.
(See Fig. 4)
Is it
(infinity)
?Go to Step 5.ª(k)º wire shorted to ª(l)ºwire.
5Measure resistance between terminal A1 of Im-
mobilizer Control Module coupler and body
ground.
(See Fig. 5)
Is it
(infinity)
?Go to Step 6.ª(k)º wire shorted to ground.
6Measure resistance between terminal A2 of Im-
mobilizer Control Module coupler and body
ground. (See Fig. 6)
Is it
(infinity)
?Go to Step 7.ª(I)º wire shorted to ground.
71) Connect coil antenna coupler.
2) Is there continuity between Immobilizer Con-
trol Module coupler terminals A1 and A2?
(See Fig. 7)Go to Step 8.
ª(k)º or ª(I)º wire open.

Poor coil antenna-to-coupler.