service SUZUKI SWIFT 2000 1.G SF310 Service Manual PDF

AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-19
Fig. 1 for Step 5. Fig. 2 for Step 5. Fig. 3 for Step 5.
When not using SUZUKI
scan tool:
lever position
Terminal
Selector
AUTOMATIC TRANSMISSION BASIC CHECK
This check is very important for troubleshooting when PCM (ECM) has detected no DTC and no abnormality has
been found in visual inspection. Follow the flow table carefully.
STEPACTIONYESNO
1Was “AUTOMATIC TRANSMISSION DIAG. FLOW TABLE”
performed?Go to Step 2.Go to
“AUTOMATIC
TRANSMISSION
DIAG. FLOW
TABLE”.
2Check A / T Fluid.
Warm transmission to normal operating temperature and check
fluid level and contamination referring to “FLUID LEVEL
CHECK” of “ON-VEHICLE SERVICE” in this section.
Is it in good condition?Go to Step 3.Add or change
fluid.
3Check Fluid Pressure Control Cable.
1) Warm up engine to normal operating temperature.
2) Check fluid pressure control cable for play referring to
“FLUID PRESSURE CONTROL CABLE” of “ON-VEHICLE
SERVICE” in this section.
Is it in good condition?Go to Step 4.Adjust.
4Check Select Cable for Adjustment referring to “SELECT
CABLE” of “ON-VEHICLE SERVICE” in this section.
Is it adjusted correctly?Go to Step 5.Adjust.
5Check Transmission Range Sensor (Switch) Circuit for
Operation.
When using SUZUKI scan tool:
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
2) Turn ignition switch ON and check transmission range
signal (P, R, N, D, 2 or L) on display when shifting manual
selector to each range. See Fig. 1.
Is applicable range indicated?
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check voltage at terminals C03-3 C03-4 C03-5 C03-14
Go to Step 6.Go to Step 3 of
DTC P0705
Flow Table.
2) Check voltage at terminals C03-3, C03-4, C03-5, C03-14,
C03-15 and C03-16 for G10 engine model (C02-11, C02-12,
C02-14, C02-15, C02-21 and C02-23 for G13 engine
model) respectively with selector lever shifted to each
range. See Fig. 2.
Taking terminal C03-3 for G10 engine model (C02-11 for
G13 engine model) as an example, is battery voltage
indicated only when selector lever is shifted to “2” range and
0 V for other ranges as shown in Fig. 3?
Check voltage at other terminals likewise, referring to Fig. 3.
Are check results satisfactory?
6Check Engine Idle speed referring to Section 6E1 or 6E2.
Is it in good condition?Go to
“SYMPTOM-TO-
INSPECTION
TABLE” below.Go to Section
6E1 or 6E2.
C03-5
(C02-21)C03-16
(C02-15)C03-4
(C02-12)C03-15
(C02-14)C03-3
(C02-11)C03-14
(C02-23)
PB + V0 V0 V0 V0 V0 V
R0 VB + V0 V0 V0 V0 V
N0 V0 VB + V0 V0 V0 V
D0 V0 V0 VB + V0 V0 V
20 V0 V0 V0 VB + V0 V
L0 V0 V0 V0 V0 VB + V

7B-22 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
Fig. 1 for Step 2. Fig. 2 for Step 2.
Fig. 3 for Step 2.
When not using SUZUKI
scan tool:
lever position
Terminal
Selector
TROUBLESHOOTING
STEPACTIONYESNO
1Was “AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW
TABLE” performed?Go to Step 2.Go to
“AUTOMATIC
TRANSMISSION
DIAGNOSTIC
FLOW TABLE”.
2Check Transmission Range Sensor Circuit for Operation.
When using SUZUKI scan tool:
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
2) Turn ignition switch ON and check transmission range
signal (P, R, N, D, 2 or L) on display when shifting manual
selector to each range. See Fig. 1.
Is applicable range indicated?
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check voltage at terminals C03-3, C03-4, C03-5, C03-14,
C03-15 and C03-16 for G10 engine model (C02-11, C02-12,
C02-14, C02-15, C02-21 and C02-23 for G13 engine model)
respectively with selector lever shifted to each range. See Fig. 2.
Taking terminal C03-3 for G10 engine model (C02-11 for G13
engine model) as an example, is battery voltage indicated only
when selector lever is shifted to “2” range and 0 V for other
ranges as shown in Fig. 3?
Check voltage at other terminals likewise, referring to Fig. 3.
Are check results satisfactory?Intermittent
trouble. Check
for intermittent
referring to
“INTERMITTENT
AND POOR
CONNECTION”
in Section 0A.Go to Step 3.
3Check Select Cable for Adjustment referring to “SELECT
CABLE” of “ON-VEHICLE SERVICE” in this section.
Is it adjusted correctly?Go to Step 4.Adjust.
4Check Transmission Range Sensor.
1) Remove TR sensor from A / T.
2) At each of P, R, N, D, 2 and L shift position, check continuity
between terminals as well as each terminal and sensor
case. See Fig. 4.
Continuity should be indicated only between those
terminals as shown in Fig. 4 and 5 at each shift position.
Continuity should not exist between any terminal and
sensor case.
Are check results satisfactory?Go to Step 5.Replace TR
sensor.
5Check Transmission Range Sensor for Installation Position.
1) Install TR sensor to transmission referring to
“TRANSMISSION RANGE SENSOR” of “ON-VEHICLE
SERVICE” in this section.
2) Perform check as described in step 2 of this table.
Is check result satisfactory?Transmission
range sensor
maladjusted.Check “Y”, “Or / B”,
“R”, “Or / Y”,
“Gr / R”, “Gr” or
“Gr / Bl” (G10
engine model)
(“Br / Y”, “W/B”,
“R/W”, “W/R”,
“Y/R”, “Y/B” or
“R/B” (G13 engine
model)) circuit for
open or short.
If wires and
connections are
OK, substitute a
known-good PCM
and recheck.
C03-5
(C02-21)C03-16
(C02-15)C03-4
(C02-12)C03-15
(C02-14)C03-3
(C02-11)C03-14
C02-23)
PB + V0 V0 V0 V0 V0 V
R0 VB + V0 V0 V0 V0 V
N0 V0 VB + V0 V0 V0 V
D0 V0 V0 VB + V0 V0 V
20 V0 V0 V0 VB + V0 V
L0 V0 V0 V0 V0 VB + V

7B-42 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
TIGHTENING TORQUE SPECIFICATIONS
Refer to the same section of the service manual mentioned in the “FOREWORD” of this manual.
SPECIAL TOOLS
Refer to the same section of the service manual mentioned in the “FOREWORD” of this manual.

8
BODY ELECTRICAL SYSTEM 8-1
SECTION 8
BODY ELECTRICAL SYSTEM
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under “Gener-
al Description” in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and “Service Precau-
tions” under “On-Vehicle Service” in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render-the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Manual men-
tioned in the FOREWORD of this manual.
CONTENTS
GENERAL DESCRIPTION8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Meter8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keyless Entry System (If Equipped) 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keyless Entry System (If Equipped) 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temp. (ECT) Meter and Sensor 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keyless Entry System (If Equipped) 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TYPE 1 TYPE 2
BODY ELECTRICAL SYSTEM 8-3
KEYLESS ENTRY SYSTEM (IF EQUIPPED)
The keyless entry system uses radio wave. When the button on the transmitter is pressed, a signal is transmitted
in the form of radio wave to the receiver. Then the signal causes the door lock controller to lock and unlock the door.
The door locks can not operated with the transmitter when either of the following conditions applies.

For 2 seconds after the ignition switch is turned from ON to OFF position.

The ignition switch is at ON or START position.

Any door is open.
DIAGNOSIS
KEYLESS ENTRY SYSTEM (IF EQUIPPED)
ConditionPossible CauseCorrection
The power door lock function
is available but the keyless
entry function is not.
Fuse blown

Code registration error

Transmitter battery dead

Wiring or grounding faulty

Receiver faulty

Transmitter faultyReplace fuse to check for short.
Register code.
Replace battery.
Repair as necessary.
Replace.
Replace.
Only one power door lock
does not operate.
Wiring or coupler faulty

Actuator (door lock motor) faultyRepair as necessary
Replace.
Operation distance unstable.
Transmitter battery dead

Transmitter faultyReplace battery.
Replace.
NOTE:

The operation distance of this system varies depending on the position where the transmitter is oper-
ated, at the front side, the rear side or the lateral side. The distance can be affected by radio noises from
a TV station, a power plant, a broadcasting station and so forth.
ON-VEHICLE SERVICE
ENGINE COOLANT TEMP. (ECT) METER AND
SENSOR
ECT SENSOR
INSPECTION
1) Warm up ECT sensor (1) observing resistance between sensor
terminal (2) and sensor unit (1). Resistance should be de-
creased with increase of its temperature.
2) Check resistance between sensor terminal (2) and sensor unit
(1). If check result is not as specified below, replace sensor.
Temperature
Resistance
50C (122F)136 – 216 Ω

8G
IMMOBILIZER CONTROL SYSTEM 8G-1
GENERAL DESCRIPTION8G- 2 . . . . . . . . . . . . . .
On-Board Diagnostic System
(Self-Diagnosis Function) 8G- 4. . . . . . . . . . . . .
DIAGNOSIS8G- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions in Diagnosing
Troubles 8G- 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC FLOW TABLE 8G- 8. . . . . . . . . . . . .
Diagnostic Trouble Code Check
(Immobilizer Control Module) 8G-10. . . . . . . . .
Diagnostic Trouble Code Check (ECM) 8G-10. .
Diagnostic Trouble Code Table 8G-12. . . . . . . . .
A-1 Code (DTC) is not Outputted
from Diagnostic Output Terminal
of Immobilizer Diagnostic Coupler 8G-13. . . . . A-2 Immobilizer Indicator Lamp Check
(Immobilizer Indicator Lamp does not
Light at Ignition Switch ON) 8G-14. . . . . . . . . . .
A-3 Immobilizer Indicator Lamp Check
(Immobilizer Indicator Lamp Remains
ON after Engine Starts) 8G-15. . . . . . . . . . . . . .
HOW TO REGISTER IGNITION KEY8G-16 . . . . .
PROCEDURE AFTER IMMOBILIZER
CONTROL MODULE REPLACEMENT8G-17 . .
PROCEDURE AFTER ECM
REPLACEMENT8G-18 . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS8G-18 . . . . . . . . . . . . . . . . . . . . . .
SECTION 8G
IMMOBILIZER CONTROL SYSTEM
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under “Gener-
al Description” in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and “Service Precau-
tions” under “On-Vehicle Service” in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:

Whether the immobilizer indicator lamp is used in the particular vehicle or not depends on specifica-
tions. If there is a monitor coupler in the engine room near the left strut assembly, the vehicle is not
equipped with immobilizer indicator lamp and if there isn’t, it is equipped with immobilizer indicator
lamp.

For the descriptions (items) not found in this section, refer to the section 8G of the Service Manual men-
tioned in FOREWORD of this manual.
CONTENTS

8G-8 IMMOBILIZER CONTROL SYSTEM
Fig. 1 for Step 1 Fig. 2 for Step 1 Fig. 3 for Step 2
1. Monitor coupler
2. Service wire
A: Diagnosis switch terminal
B: Ground terminal
Fig. 4 for Step 3
“CHECK ENGINE” light
0.5
ON
OFF
TIME (sec.)
DIAGNOSTIC FLOW TABLE
<Vehicle equipped with monitor coupler>
STEPACTIONYESNO
11) Make sure that diagnosis switch
terminal in monitor coupler is not
grounded by service wire. See Fig. 1.
2) Check malfunction indicator lamp
while ignition switch is ON (but without
starting engine). See Fig. 2.
Dose malfunction indicator lamp flash?Go to Step 3.
If malfunction indicator lamp
remains ON, go to Step 2.

If malfunction indicator lamp
remains OFF, go to
“MALFUNCTION INDICATOR
LAMP CHECK” in Section 6.
21) Using service wire, ground diagnosis
switch terminal in monitor coupler.
See Fig. 3.
Dose malfunction indicator lamp flash?Immobilizer control
system is in good
condition.Go to “MALFUNCTION
INDICATOR LAMP CHECK” in
Section 6.
3Dose malfunction indicator lamp flash as
Fig. 4?Go to Step 4.Go to “MALFUNCTION
INDICATOR LAMP CHECK” in
Section 6.
41) Check DTC stored in Immobilizer
Control Module referring to
“DIAGNOSTIC TROUBLE CODE
CHECK (IMMOBILIZER CONTROL
MODULE)” in this section.
Is there any DTC(s)?Go to flow table for
DTC No.Go to Step 5.
51) Check DTC stored in ECM referring to
“DIAGNOSTIC TROUBLE CODE
CHECK (ECM)” in this section.
Is there any DTC(s)?Go to flow table for
DTC No.Substitute a known-good ECM
and recheck.
NOTE:
After replacing with a known-
good ECM, register ECM /
Immobilizer Control Module
code in ECM by performing
procedure described in
“Procedure after ECM
Replacement” section.

8G-10 IMMOBILIZER CONTROL SYSTEM
1. Immobilizer diagnostic coupler
EXAMPLE :
COIL ANTENNA FAILURE (CODE NO.13)
Voltmeter indicator

NORMAL (No code)
Voltmeter indicatorTIME (sec.)
TIME (sec.) CODE No. 13CODE No. 13CODE No. 13
High
Low
High
Low
1. Monitor coupler
2. Service wire
A: Diagnosis switch
terminal
B: Ground terminal
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
(IMMOBILIZER CONTROL MODULE)
1) Using analog type voltmeter, connect positive probe to diagnos-
tic output terminal and negative probe to ground of immobilizer
diagnostic coupler with ignition switch turned ON.
2) Read deflection of voltmeter indicator which represents DTC as
shown in example below and write it down. For details of DTC,
refer to Immobilizer Control Module side in “Diagnostic Trouble
Code Table”.
If voltmeter indicator dose not deflect, go to “Diagnostic Flow
Table A”.
NOTE:
If abnormality or malfunction lies in two or more areas, volt-
meter indicates applicable codes three times each.
DIAGNOSTIC TROUBLE CODE (DTC) CHECK (ECM)
[Not using SUZUKI scan tool] (Vehicle equipped with
monitor coupler)
1) Using service wire, ground diagnostic switch terminal in monitor
coupler.
2) Read DTC from flashing pattern of malfunction indicator lamp as
shown in example below and write it down. For details of DTC,
refer to ECM side in “Diagnostic Trouble Code Table”.
If lamp remains ON, go to “Malfunction Indicator Lamp Check”
in Section 6.
NOTE:
If abnormality or malfunction lies in two or more areas, mal-
function indicator lamp indicates applicable codes three
times each.
And flashing of these codes is repeated as long as diagno-
sis terminal is grounded and ignition switch is held at ON
position.

IMMOBILIZER CONTROL SYSTEM 8G-11
EXAMPLE: When serial data link wire is defective (Code No.83)
ON
OFFMalfunction
indicator lamp
Code No.83 Code No.83 Code No.83
Time (sec.)
1. Data link connector (DLC)
3) After completing the check, turn ignition switch OFF and discon-
nect service wire from monitor coupler.
[Using SUZUKI scan tool] (Vehicle not equipped with
monitor coupler)
1) Turn ignition switch OFF.
2) After setting cartridge to Suzuki scan tool, connect it to data link
connector (DLC) located on underside of instrument panel at
driver’s seat side.
Special Tool
(A): 09931-76011 (Suzuki scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 14 pin DLC adapter)
3) Turn ignition switch ON.
4) Read DTC stored in ECM according to instructions displayed on
Suzuki scan tool and print it or write it down. Refer to Suzuki scan
tool operator’s manual for further details.
NOTE:

When reading DTC stored in ECM using Suzuki scan tool,
select “ECM” from the applications menu and “SUZUKI
mode” from the communication mode menu displayed on
Suzuki scan tool.

If ECM detects a trouble in both electric fuel injection sys-
tem and immobilizer control system, Suzuki scan tool in-
dicates trouble codes of both systems using Suzuki mode
of ECM application.
If communication between Suzuki scan tool and ECM is not pos-
sible, check if Suzuki scan tool is communicable by connecting
it to ECM in another vehicle. If communication is possible in this
case, Suzuki scan tool is in good condition. Then check data link
connector and serial data line (circuit) in the vehicle with which
communication was not possible.
5) After completing the check, turn ignition switch OFF and discon-
nect Suzuki scan tool from data link connector (DLC).

8G-14 IMMOBILIZER CONTROL SYSTEM
1. Main fuse
2. Main relay
3. ECM
4. Immobilizer indicator lamp
(Vehicle not equipped with
monitor coupler)For G10 engine
For G13B engine
For G10 engine For G13B engine
A-2 IMMOBILIZER INDICATOR LAMP CHECK
(IMMOBILIZER INDICATOR LAMP DOSE NOT LIGHT AT IGNITION SWITCH ON)
STEPACTIONYESNO
11) Turn ignition switch ON.
Do other indicator / warning lights in
combination meter come ON?Go to Step 2.“IG” fuse blown, main fuse blown,
ignition switch malfunction,
“(d)” circuit between “IG” fuse
and combination meter or poor
coupler connection at
combination meter.
21) Turn ignition switch OFF and
disconnect connectors from ECM.
2) Check for proper connection to ECM
at terminal C02-18 for G10 engine or
C01-28 for G13B engine.
3) If OK, then using service wire, ground
terminal C02-18 for G10 engine or
C01-28 for G13B engine in connector
disconnected.
Does immobilizer indicator lamp turn on
at ignition switch ON?Substitute a known-
good ECM and
recheck.Bulb burned out or “(P)” wire
circuit open.