width SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual

AUTOMATIC TRANSMISSION (4 A/T) 7B-123
19) Measure the clearance of O/D brake (B0) in the following
manner.
Blow compressed air into hole (4) shown in figure to activate
1st & 2nd brake (B1) piston, then measure the distance
between the top of O/D brake (B0) plate and the transmis-
sion case – rear cover mating surface.
Call this value (A).
((A) = The value on vernier caliper – width of straight edge )
Measure the distance from top of O/D brake (B0) piston (on
rear cover) to rear cover – transmission case mating surface.
Call this value (B).
Clearance = (A) – (B) + 0.4
O/D brake (B0) clearance
Standard : 0.80 – 1.40 mm (0.0315 – 0.0551 in.)
20) If the obtained value is out of standard value, replace brake
disc and plate.
21) Install O/D brake piston adapter (1) thrust needle roller bear-
ing (2) and direct clutch (C0) assembly (3).
1. Straight edge
2. Vernier caliper
3. Rear cover assembly (with B0 piston)
5. Air gun
6. O/D brake piston adapter

BODY SERVICE 9-15
5) Install new molding (1) to glass (2).
6) Clean glass surface to be adhered to body with clean cloth. If
cleaning solvent is used, let it dry for more than 10 minutes.
Cleaning Area for windshield (distance from the edge of
glass or molding)
“a” : 30 - 50 mm (1.18 - 1.97 in.)
7) Install new spacer (1) to glass (2).
8) Using new brush, apply sufficient amount of primer for glass
along glass surface to be adhered to body.
Width applied primer for windshield
“a” : 22 mm (0.87 in.)
“b” : 15 mm (0.59 in.)
“a”
“a”1
1 2
2
2
1
12
NOTE:
Be sure to refer to maker’s instruction for proper han-
dling and drying time.
Do not apply primer on outside of ceramic coated sur-
face.
Do not touch primer coated surface.
1. Molding
2. Fastener
3. Spacer

9-16 BODY SERVICE
9) Apply primer for molding along molding surface all around.
10) Apply adhesive (1) referring to figure.
Adhesive amount specifications and position for wind-
shield
Width “a” : Approx. 7 mm (0.27 in.)
Height “b” : Approx. 15 mm (0.59 in.)
Position “c” : Approx. 10 mm (0.39 in.) for front, rear and
upper sections
Position “d” : Approx. 17 mm (0.67 in.) for bottom section.
11) Holding rubber sucker grips (1), place glass onto body by
aligning mating marks marked in step 3) and press it.
12) Check for water leakage by pouring water over windshield
through hose. If leakage is found, dry windshield and fill
leaky point with adhesive. If water still leaks even after that,
remove glass and start installation procedure all over again. NOTE:
Press glass (2) against fittings surface of body panel
quickly after adhesive (1) is applied.
Use of rubber sucker grip is helpful to hold and carry
glass after adhesive (1) is applied.
Perform steps 8) to 9) within 10 min. to ensure suffi-
cient adhesion.
Be sure to refer to adhesive maker’s instruction for
proper handling and drying time.
Start from bottom side of glass (2).
Be careful not to damage primer.
3. Molding
3
2
1
1“b”
“b”“b” “a”
“c”
“d”“c”
2
2
2
3
3
1
“a”“a”
NOTE:
Do not use high pressure water.
Do not blow compressed air directly at adhesive
applied part when drying.
Do not use infrared lamp or like for drying.

BODY SERVICE 9-17
QUARTER WINDOW
REMOVAL AND INSTALLATION
Refer to “WINDSHIELD” in this section as removal and installa-
tion procedures are basically the same. However, note the follow-
ing.
Observe the following precautions when applying adhesive
(1) along glass (2) edge.
Adhesive (1) should be applied evenly especially in height.
Be careful not to damage primer (3).
Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specification and position for quarter
window
Height “a” : 13 mm (0.51 in.)
Width “b” : 6 mm (0.24 in.)
Width “c” : 14 mm (0.55 in.)
Position “d” : 5 mm (0.20 in.) for glass front section.
Position “e” : 11 mm (0.43 in.) for glass rear and upper
sections
Position “e” : 8 mm (0.31 in.) for 3 door model glass bot-
tom section
Position “e” : 10 mm (0.39 in.) for 5 door model glass bot-
tom section CAUTION:
Upon completion of installation, note the following.
Sudden closing of door before adhesive is completely
set may cause glass to become loose or to come off.
Therefore, if door is opened or closed before adhesive
is completely set, make sure to open all door glasses
and use proper care.
If molding is not securely in place, hold it down with a
tape until adhesive is completely set.
Each adhesive has its own setting time.
Be sure to refer to its maker’s instruction, check set-
ting time of adhesive to be used and observe precau-
tions to be taken before adhesive is set.
Refrain from driving till adhesive is completely set so
as to ensure proper and sufficient adhesion.
[A] : 3-door model
[B] : 5-door model
“A”
“A”“B”
“B”
“B”
“B”
“B”“B”
11
22
2
33 “d”
“c”“c”“e”
“a”“a”
“b”“b”
11
2 “A”“B”
[A]
[B]

9-18 BODY SERVICE
BACK DOOR GLASS
REMOVAL AND INSTALLATION
Refer to “WINDSHIELD” in this section as removal and installa-
tion procedures are basically the same. However, note the follow-
ing.
Observe the following precautions when applying adhesive
(1) along glass (2) edge.
Adhesive (1) should be applied evenly especially in height.
Be careful not to damage primer (3).
Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for back
door glass
Height “a” : 13 mm (0.51 in.)
Width “b” : 6 mm (0.24 in.)
Width “c” : 14 mm (0.55 in.)
Position “d” : 14.5 mm (0.57 in.) for glass upper section
Position “d” : 16 mm (0.63 in.) for glass bottom section
Position “d” : 32 mm (1.26 in.) for glass side sections
1. Back door glass 2. Fastener
“A”
“A”
“A”
“A”
“c”“d”
“a”
“b”
21
2
3
1