ps module SUZUKI SWIFT 2005 2.G Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 1A-18 Engine General Information and Diagnosis:
Engine and Emission Control Input / Output TableS7RS0B1101012
INPUTOUTPUT
ELECTRIC CONTROL DEVICE
BAROMETRIC PRESSURE SENSOR
STOP LAMP SWITCH
START SWITCH
IGNITION SWITCH
A/C REFRIGERANT PRESSURE SENSOR
BLOWER SWITCH
A/C SWITCH
A/C EVAP OUTLET AIR TEMP. SENSOR (Manual A/C model)
ABS/ESP
® CONTROL MODULE (Wheel Speed Signal)
HO2S-1
HO2S-2
IAT SENSOR MAF SENSOR
ECT SENSOR
TP SENSOR
MAP SENSOR
CMP SENSOR
CKP SENSOR
KNOCK SENSOR
ABS/ESP
® CONTROL MODULE (ABS active signal / ESP® status signal)
IMMOBILIZER CONTROL MODULE (in ECM)
APP SENSOR
FUEL PUMP RELAY
FUEL INJECTOR
HO2S HEATER THROTTLE ACTUATOR
THROTTLE ACTUATOR CONTROL RELAY
IGNITION COIL WITH IGNITER
EGR VALVE
EVAP CANISTER PURGE VALVEA/C COMPRESSOR RELAY RADIATOR FAN RELAY
MIL
MAIN RELAY
OIL CONTROL VALVE
(VVT model)
SIGNAL FROM SENSOR, SWITCH AND CONTROL MODULE
I7RS0B110009-03

Downloaded from www.Manualslib.com manuals search engine 1A-20 Engine General Information and Diagnosis:
1. Air cleaner16. CMP sensor31. Battery
2. EVAP canister purge valve 17. CKP sensor32. A/C compressor relay
3. MAF and IAT sensor 18. Radiator cooling fan33. A/C switch
4. TP sensor 19. Combination meter34. A/C evaporator outlet air temp. sensor (manual A/C model)
5. Throttle actuator 20. BCM35.Immobilizer coil antenna
6. MAP sensor 21. Ignition switch36. Main relay
7. EGR valve 22. Starter magnetic switch37. APP sensor
8. EVAP canister 23. HO2S-238. Oil control valve (VVT model)
9. Tank pressure control valve (built-in fuel pump) 24. DLC 39. TCM (A/T model)
10. Fuel pump (with pressure regulator) 25. Electric load40. Starting motor control relay
11. Ignition coil assembly 26. Fuel level sensor41. A/C refrigerant pressure sensor
12. Fuel injector 27. Brake light42. Throttle actuator control relay
13. HO2S-1 28. Brake light switch43. ABS/ESP® control module
14. Knock sensor 29. ECM44. Wheel speed sensor (VSS)
15. ECT sensor 30. Barometric pressure sensor

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-21
Component Location
Electronic Control System Components LocationS7RS0B1103001
NOTE
The figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are installed
at the opposite side.

I*
E*
G*
D
K H*
J
C*
7
A
F
c
L
i m
f
B*
e
g
k
l
13
3*
4
j
10 12 h
58
a
9
b
1
5-1
d
2
11
6
14*
I7RS0B110011-02
Information sensors Control devices Others
1. MAF and IAT sensor a: Fuel injectorA: ECM
2. TP sensor b: EVAP canister purge valve B: Combination meter
3. Brake light switch c: Fuel pump relayC: EVAP canister
4. ECT sensor d: EGR valveD: A/C evaporator outlet air temp. sensor (manual A/C model)
5. HO2S-1 e: MILE: Data link connector
5-1. HO2S-2 f: Radiator cooling fan relay No.3F: A/C compressor relay
6. Wheel speed sensor (VSS) g: Immobilizer indicator lightG: TCM (A/T model)
7. Battery h: Ignition coil assembly (with ignitor) H: BCM (included in junction block assembly)
8. CMP sensor i: Main relayI: Immobilizer coil antenna
9. MAP sensor j: Oil control valveJ: EPS control module
10. CKP sensor k: Radiator cooling fan relay No.2K: A/C refrigerant pressure sensor
11. Fuel level sensor l: Radiator cooling fan relay No.1L: Diagnosis connector (Hong Kong model)
12. Knock sensor m: Starting motor control relay
13. Electric load current sensor
14. APP sensor

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-29
) *P0140 O2 sensor (HO2S) circuit no
activity detected (Sensor-2) Output voltage of HO2S-2 is more than specification after
warming up engine. 2 driving
cycles
)
{ *P0171 System too lean Total fuel trim is larger than
specification for specified time
or longer. (Fuel trim towa rd rich side is large.) 2 driving
cycles
)
{ *P0172 System too rich Total fuel trim is smaller th
an specification for specified
time or longer. (Fue l trim toward lean side is large.) 2 driving
cycles
) *P0222 Throttle/pedal position sensor
(sub)/switch “B” circuit low Output voltage of TP sensor (sub) is lower than
specification 1 driving
cycle
) *P0223 Throttle/pedal position sensor
(sub)/switch “B” circuit high Output voltage of TP sensor (sub) is higher than
specification 1 driving
cycle
)
U *P0300 Random/multiple cylinder
misfire detected Misfire of such level as to cause damage to three way
catalyst. *2 driving
cycles
)
U *P0301 /
U *P0302 /
U *P0303 /
U *P0304 Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detected
Cylinder 4 misfire detected
Misfire of such level as to deteriorate emission but not to
cause damage to three way catalyst.
*2 driving
cycles
) *P0327 Knock sensor 1 circuit low Output voltage of knock sensor is less than specification.1 driving
cycle
) *P0328 Knock sensor 1 circuit high Output volta ge of knock sensor is more than specification.1 driving
cycle
) *P0335 Crankshaft position sensor “A”
circuit No signal of CKP sensor for sp
ecified time even if starting
motor signal is input. 1 driving
cycle
) *P0340 Camshaft position sensor “A”
circuit CMP sensor pulse is out of specification. 1 driving
cycle
) † P0350 Ignition c
oil primary /
secondary circuit Ignition signal is not inputted to monitor circuit 5 times or
more continuously. 1 driving
cycle
)
{ *P0401 Exhaust gas recirculation flow
insufficient detected Difference in intake manifold absolute pressure between
opened EGR valve and closed EGR valve is less than
specification. 2 driving
cycles
)
{ *P0402 Exhaust gas recirculation flow
excessive detected Difference in intake manifold absolute pressure between
opened EGR valve and closed EGR valve is more than
specification. 2 driving
cycles
) *P0403 Exhaust gas recirculation
control circuit Output voltage is different from output command with
more than one pole out of 4 poles. 1 driving
cycle
)
U *P0420 Catalyst system efficiency
below threshold
Output waveforms of HO2S-1 and HO2S-2 are similar. 2 driving
cycles
) *P0443 Evaporative emission system
purge control valve circuit Monitor signal of EVAP canister purge valve is different
from command signal. (circuit open or shorted to ground) 2 driving
cycles
) *P0480 Fan 1 (Radiator cooling fan)
control circuit Monitor signal of radiator cooling fan relay is different from
command signal. 1 driving
cycle
) *P0500 Vehicle speed sensor “A” No VSS signal during fuel cut fo
r specified time or longer,
or VSS signal is not input even if vehicle is driving with
more than specified engine speed and D-range (for A/T
model). 2 driving
cycles
) P0532 A/C refrigerant pressure sensor
“A” circuit low Output voltage of A/C refrigerant pressure sensor is less
than specification.
—
) P0533 A/C refrigerant pressure sensor
“A” circuit high Output voltage of A/C refrigerant pressure sensor is more
than specification.
—
) *P0601 Internal control module
memory check sum error Data write error or check sum error. 1 driving
cycle
) P0602 Control module programming
error Data programming error.
—
) *P0607 Control module performance Data programming error. 1 driving
cycle
)
U *P061

6Starter relay circuit low Starter signal is low voltage even though engine is started
with vehicle at stop. 2 driving
cycles
DTC No. Detecting item
Detecting condition
(DTC will set when detecting:) MIL

Downloaded from www.Manualslib.com manuals search engine 1A-30 Engine General Information and Diagnosis:
)
U *P0617 Starter relay circuit high Starter signal is high voltage for specified time while
engine is running. 2 driving
cycles
) P0620 Generator control circuit Battery voltage is higher than specification even through
generator control is maximum regulation, or battery
voltage is lower than specification even through generator
control is minimum regulation
and electric load is less
than 15 A. —
) P0625 Generator field/F terminal
circuit low Generator field coil duty is
0% (high voltage) for more
than specified time even through generator control is
minimum regulation. —
) P0626 Generator field/F terminal
circuit high Generator field coil duty is
100% (low voltage) for more
than specified time even through generator control is
maximum regulation, or generator field coil duty is 100%
(low voltage) when engine is starting. —
) P1501 Electric load current sensor
circuit low Electric load current is lowe
r than specified value (electric
load current sensor voltage is higher than specified
value). —
) P1502 Electric load current sensor
circuit high Electric load current is higher than specified value
(electric load current sens
or voltage is lower than
specified value). —
)
U *P1510 ECM backup power supply
malfunction Backup power voltage is out of
specification after starting
engine. 1 driving
cycle
) † P1603 TCM trouble code detected When ECM receives a trouble code from TCM, which
indicates that some problem occurred in sensor circuits
and its calculated values used for operations such as idle
speed control, engine power control and so on by TCM,
this DTC is detected by ECM. —
) *P1674 CAN communication (buss off
error) Transmission error that
is inconsistent between
transmission data and transmission monitor (CAN bus
monitor) data is detected more than 7 times continuously. 1 driving
cycle
)
† *P1676 CAN communication (reception
error for TCM) Reception error of communication data for TCM is
detected for longer than specified time continuously. 1 driving
cycle
) P1678 CAN communication (reception
error for BCM) Reception error of communication data for BCM is
detected for longer than specified time continuously.
—
) *P1685 CAN communication (reception
error for ABS/ESP
® control
module) Reception error of communication data for ABS/ESP
®
co

ntrol module is detected for longer than specified time
continuously. 1 driving
cycle
) *P2101 Throttle actuator control motor
circuit range/performance Monitor signal of throttle actuator output (duty output) is
inconsistent with throttle actuator control command. 1 driving
cycle
) *P2102 Throttle actuator control motor
circuit low Power supply voltage of throttle actuator control circuit is
lower than specification even
if throttle actuator control
relay turned on. 1 driving
cycle
) *P2103 Throttle actuator control motor
circuit high Power supply voltage of throttle actuator control circuit is
higher than specification even if throttle actuator control
relay turned off. 1 driving
cycle
) *P2111 Throttle actuator control
system – stuck open Throttle valve default opening is greater than specified
value from complementary closed position when
diagnosing throttle valve at ignition switch turned OFF. 1 driving
cycle
) *P2112 Throttle actuator control
system – stuck closed Throttle valve default opening is smaller than specified
value from complementary closed position when
diagnosing throttle valve at ignition switch turned OFF. 1 driving
cycle
) *P2119 Throttle actuator control throttle
body range/performance Difference between actual throttle valve opening angle
and opening angle calculated by ECM is more than
specification. 1 driving
cycle
) *P2122 Throttle/pedal position sensor/
switch “D” (main) circuit low
input Output voltage of APP sensor (main) is lower than
specification.
1 driving
cycle
DTC No. Detecting item
Detecting condition
(DTC will set when detecting:) MIL

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-31
Fail-Safe TableS7RS0B1104006
When any of the following DTCs is detected, ECM enters fail-safe mode as long as malfunction continues to exist but
that mode is canceled when ECM de tects normal condition after that.
)
*P2123 Throttle/pedal position sensor/
switch “D” (main) circuit high
input Output voltage of APP sensor (main) is higher than
specification.
1 driving
cycle
) *P2127 Throttle/pedal position sensor/
switch “E” (sub) circuit low
input Output voltage of APP sens
or (sub) is lower than
specification. 1 driving
cycle
) *P2128 Throttle/pedal position sensor/
switch “E” (sub) circuit high
input Output voltage of APP sensor (sub) is higher than
specification.
1 driving
cycle
) *P2135 Throttle/pedal position sensor/
switch “A”/“B” (main / sub)
voltage correlation Difference between the opening angle based on TP
sensor (main) and the opening angle based on TP sensor
(sub) is more than specification.
1 driving
cycle
) *P2138 Throttle/pedal position sensor/
switch “D”/“E” (main / sub)
voltage correlation Difference between the opening angle based on APP
sensor (main) and the opening angle based on APP
sensor (sub) is more
than specification. 1 driving
cycle
)
U *P2227 Barometric pressure circuit
range/performance Difference of barometric pressure value and intake
manifold pressure value is
more than specification at
engine start. 2 driving
cycles
) *P2228 Barometric pressure circuit low Barometric pressure sens
or voltage is less than
specification. 1 driving
cycle
) *P2229 Barometric pressure circuit
high Barometric pressure sensor voltage is more than
specification. 1 driving
cycle
) P1614 Transponder response error
Refer to “Diagnostic Trouble Code (DTC) Table in Section
10C”. —

) P1615 ID code does not registered
(vehicle equipped with keyless
start system only)
) P1616 Different registration ID codes
(vehicle equipped with keyless
start system only)
) P1618 CAN communication error
(reception error for keyless
start control module) (vehicle
equipped with keyless start
system only)
) P1621 Immobilizer communication
line error
) P1622
EEPROM error
) P1623 Unregistered transponder
) P1625 Immobilizer antenna error
) P1636 Immobilizer information
registration failure
) P1638 Immobilizer information
mismatched
DTC No. Detecting item
Detecting condition
(DTC will set when detecting:) MIL
DTC No.
Detected item Fail-safe operation
) P0031 HO2S heater control circuit low (Sensor-1)
ECM stops air/fuel ratio control.
) P0032 HO2S heater control circuit high (Sensor-1)
) P0102 Mass or volume air flow circuit low input • ECM controls injector drive time (fuel injection
volume) according to throttle valve opening
(closed throttle position or not).
• ECM stops EGR control.
)
P0103 Mass or volume air flow circuit high input
) P0112 Intake air temperature sensor 1 circuit low ECM controls actuators assuming that intake air
temperature is 20 °C (68 ° F).
) P0113 Intake air temperature sensor 1 circuit high

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-47
MIL Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started)S7RS0B1104011
Wiring Diagram
Circuit Description
When the ignition switch is turned ON, ECM causes the main relay to turn ON (close the contact point). Then, ECM
being supplied with the main power, transmits indication ON si gnal of MIL to combination meter in order to turn MIL
ON. And then, combination meter turns MIL ON. When the engine starts to run and no malfunction is detected in the
system, ECM transmits MIL indication OFF signal to combination meter in order to turn MIL OFF. And then,
combination meter turns MIL OFF, but if a malfunction was or is detected, MIL remains ON even when the engine is
running.
G281234567
8
910
11
1213141516
1718
19
20
212223242526272829303132
[B]
[A]
E23 C37
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
12
13
238
BLK/WHT
BLK/RED
BLK/RED
BRN/WHT
BLK/REDWHTBLK/YEL
GRN
12V 5V
2
3
8
6 7
E23-29
E23-3
E23-1
E23-60
E23-18
E23-16
1014
14
12
11
RED/BLK
C37-58
C37-15
C37-30
BLK
E23-31
BLK
BLK/ORNBLK/ORN
4
WHTREDWHTRED
BLK/ORN
G28-16
15
13
14
1414
G28-31
BLK/YEL
BLK/YEL
WHTRED
WHTRED
WHTREDC37-13 C37-12
WHTRED
9
17
5 1 16
I7RS0B110012-02
[A]: ECM connector (viewed from harness side)
6. “METER” fuse13. TCM (A/T model)
[B]: Combination meter connector (viewed from harness side) 7. ECM14. CAN communication line
1. Main fuse box 8. Junction block assembly15. ABS/ESP® control module
2. Ignition switch 9. BCM16. CAN junction connector (ESP® model)
3. Main relay 10. “FI” fuse17. Combination meter
4. Malfunction indicator lamp in combination meter 11. Individual circuit fuse box No.1
5. “IG COIL” fuse 12. “IG ACC” fuse

Downloaded from www.Manualslib.com manuals search engine 1A-128 Engine General Information and Diagnosis:
DTC P0500: Vehicle Speed Sensor “A” MalfunctionS7RS0B1104051
Wiring Diagram12
Wire circuit check
1) Disconnect radiator cooling fan control relay No. 2 and
No. 3 from individual circuit fuse box No.1 with ignition
switch turned OFF.
2) Measure resistance between “E23-48” terminal of ECM connector and vehicle body ground.
Is resistance infinity? Go to Step 13. “GRN” wire is shorted to
ground circuit.
13 Wire circuit check
1) Turn ON ignition switch.
2) Measure voltage between “E23-48” terminal of ECM
connector and vehicle body ground.
Is voltage 0 V? Go to Step 14. “GRN” wire is shorted to
power supply circuit.
14 Radiator cooling fan relay No. 2 and No. 3 check
1) Check radiator cooling fan relay No. 2 and No. 3
referring to “Radiator Coolin g Fan Relay Inspection in
Section 1F”.
Are relays in good condition? “GRN” wire is open
circuit.
Replace relay.
15 Radiator cooling fan control No. 2 and No. 3 check
1) Connect connectors to ECM with ignition switch turned
OFF.
2) Connect radiator cooling fan relay No. 2 to individual circuit fuse box No.1.
3) Run engine until ECT is over 102.5 °C, 216.5 °F.
4) Measure voltage between vehicle body ground and “E23-48” terminal of ECM connector.
Is voltage lower than 1.5 V? Intermittent trouble.
Check for intermittent
refer to “Intermittent and
Poor Connection
Inspection in Section
00”.
If OK, substitute a
known-good ECM and
recheck.
Faulty ECM.
Step Action Yes No
E23
C37
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
E23-3E23-18REDWHTREDWHTWHT/BLKWHTBLKWHT
BLKWHTREDRED/BLK
12V
12V
3
4 21
I7RS0B110017-01
1. ECM
3. Front left side wheel speed sensor
2. ABS/ESP® control module 4. Front right side wheel speed sensor

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-129
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester.

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Warm up engine to normal operating temperature.
4) M/T model
a) Drive vehicle at 4000 rpm (e ngine speed) with 3rd gear.
b) Release accelerator pedal and with engine brake applied, keep vehicle coasting for 6 sec. or more (fuel cut condition for 5 sec. or more) and stop vehicle.
A/T model
a) Drive vehicle at more than 3000 rpm for 10 sec.
5) Check pending DTC and DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
• Vehicle speed signal is not input while fuel is cut at deceleration for 4 seconds continuously at 3600 rpm or
less.
• Vehicle speed signal is not input even if engine is running with more than 3000 rpm at D-Range for 4 sec. (A/T model).
(2 driving cycle detection logic) • Wheel speed sensor and/or its circuit
• ABS/ESP®
control module
•ECM
Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Vehicle speed signal check
Is vehicle speed displayed on scan tool in Step 4) and 5) of
“DTC Confirmation Procedure”? Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.Go to Step 3.
3 DTC check in ABS/ESP ® control module
1) Check ABS/ESP ® control module for DTC.
Is there any DTC of wheel speed sensor or CAN
communication system? Go to applicable DTC
diag. flow.
Substitute a know-good
ECM and recheck.

Downloaded from www.Manualslib.com manuals search engine 1A-134 Engine General Information and Diagnosis:
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module
Programming Error / Control Module Performance
S7RS0B1104054
System Description
Internal control module is installed in ECM.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it at idle if possible.
4) Check DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
DTC P0601:
Data write error or check sum error
(1 driving cycle detection logic)
DTC P0602:
Data programming error
(1 driving cycle detection logic but MIL does not light up)
DTC P0607:
ECM internal processor error
(1 driving cycle detection logic) • ECM power supply circuit and/or
ground circuit
•ECM
Step Action YesNo
1 DTC recheck
1) Clear DTC referring to “DTC Clearance”.
2) Turn OFF ignition switch.
3) Turn ON ignition switch and check DTC.
Is DTC P0601 or P0 607 still indicated? Go to Step 2.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
2 ECM reprogramming check
Was reprogramming of ECM executed? Execute reprogramming
of ECM correctly once
again.Go to step 3.
3 ECM power and ground circuit check
1) Check that ECM power supply circuit and ECM ground
circuit is in good condition referring to “ECM Power and
Ground Circuit Check”.
Are check results OK? Substitute a known-
good ECM and recheck.
Repair ECM power or
ground circuit.