steering rack SUZUKI SWIFT 2005 2.G Service Owner's Guide

Downloaded from www.Manualslib.com manuals search engine 8B-96 Air Bag System:
Repair and Inspection Required after AccidentS7RS0B8204049
CAUTION!
• All air bag system components, including the electrical harness (component
mounting points), must be inspected after
an accident. If any components are
damaged or bent, they must be replaced
even if air bag system activation did not
occur.
• Never use air bag system parts from another vehicle.
• Do not attempt to service the parts below. Service of these parts is by replacement
only.
– Driver / Passenger air bag (inflator) modules
– Driver / Passenger side-air bag (inflator) modules
– Driver / Passenger side curtain-air bag (inflator) modules
– Driver / Passenger seat belt pretensioners
–Forward-sensor
– Driver / Passenger side-sensors
–SDM
– Contact coil and combination switch assembly
– Air bag wire harness in main harness, instrument panel harness and floor
harness.
• Proper operation of the sensors and air bag system requires that any repairs to the
vehicle structure return it to its original
production configuration.

CAUTION!
After detecting one time of such collision as
to meet deployment conditions, the SDM
must not be used.
Refer to “Air Bag Diagnostic System Check”
when checking the SDM.

Accident with Deployment / Activation – Component
Replacement
When driver and passenger air bags are deployed, the
following components must be replaced.
• Driver and passenger air bag (inflator) modules
• Driver and passenger seat belt pretensioners
• SDM after detecting such collision as to meet
deployment conditions
• Forward-sensor
• Instrument panel When side-air bag and side curtain-air bag are deployed,
the following components must be replaced.
• Deployed side-air bag (inflator) module
• Deployed side curtain-air bag (inflator) module
• Side-sensor
•SDM
Accident with or without Deployment / Activation –
Component Inspections
Certain air bag and restraint system components must
be inspected after any crash, whether the air bag system
activated or not. If any faul
ty condition is found in the
following checks, replace faulty part.
Those components are:
• Steering column (1) and shaft joints
– Check for length, damage and bend according to “Checking Steering Column for Accident Damage in
Section 6B”.
• Steering column bracket (2) and capsules – Check for damage and bent.
• Steering wheel and driver air bag (inflator) module – Check for damage or air bag (inflator) module fitness.
– Check trim cover (pad surface) for cracks.
– Check wire harness and connector for damage or tightness.
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Downloaded from www.Manualslib.com manuals search engine 8B-98 Air Bag System:
• Side-sensor– Check sensor (1) and under body (2) for dents, cracks, deformation or rust.
– Check sensor connector (sensor side and harness side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner – Check for dents, cracks , damage or fitness
– Check harness and connector for damage or tightness. • Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section 8A”.
• “AIR BAG” warning right
– After vehicle is completely repaired, perform “Air Bag Diagnostic System Check”.
• Side-air bag (inflator) module – Check for dents, cra cks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or tightness.
• Side curtain-air bag (inflator) module – Check for dents, cra cks, damage or fitness.
– Check harness wire harness and connector for damage or tightness.
– Check headlining for cracks or deformation.
Repair Instructions
Disabling Air Bag SystemS7RS0B8206001
1) Turn steering wheel so that vehicle’s wheels (front tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove key.
4) Remove “A/BAG” fu se from fuse box.
5) Pull out glove box while pushing its stopper from
both right and left sides and disconnect yellow
connector (1) for driver and passenger air bags as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector. 6) If equipped with side-air bag (inflator) module,
disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (3).
a) Release locking of lock slider.
b) After unlocked, disconnect connector.
1. Seat belt
2. Retractor assembly
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Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-18
Instrument Panel Removal and InstallationS7RS0B9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box Components in Section 9H”.
9) Remove instrument panel center lower bracket (1). 10) Remove front pillar trims
(1) and dash side trims (2).
11) Remove instrument panel mounting screws (1).
12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
13) Disconnect instrument panel harness connectors, heater control cables and antenna cable for
instrument panel removal.
14) Remove steering column mounting nuts referring to “Steering Column Remova l and Installation in
Section 6B”.
15) Remove instrument panel ground wire.
16) Remove instrument panel mounting bolts (1).
17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.
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“A”
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