aC sensor wiring SUZUKI SWIFT 2007 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-63
DTC B1546: A/C Refrigerant Pressure MalfunctionS7RS0B7224018
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
DTC B1551: Serial Communication Circuit MalfunctionS7RS0B7224019
Wiring DiagramDTC detecting condition Trouble area
A/C refrigerant pressure sensor signal voltage is lower t han specified value
even though outside air temperature is higher than specified value for
specified time continuously. • Insufficient of refrigerant
• A/C refrigerant pressure sensor
• Outside air temperature sensor
• HVAC control module
Step
Action YesNo
1 A/C refrigerant pressure and outside air temperature
check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and select “DATA LIST” mode on scan tool.
3) Check “Refrigerant Pressure” and “Outside Air Temp” varies displayed on scan tool.
Is displayed each va ries described varies in “Scan Tool
Data”? Go to Step 2.
Check the amount of
refrigerant and system
for leaks.
2 A/C system performance check
1) Check A/C system performance referring to “A/C System
Performance Inspection”.
Is check result satisfactory? Go to Step 3.
Repair or replace
defective part.
3 A/C refrigerant pressure sensor check
1) Check A/C refrigerant pressure sensor referring to “A/C
Refrigerant Pressure Sensor and Its Circuit Inspection”.
Is check result satisfactory? Go to Step 4.
A/C refrigerant pressure
sensor faulty.
4 Outside air temperature sensor check
1) Check outside air temperature sensor referring to
“Information Display (Clock) Removal and Installation in
Section 9C”.
Is check result satisfactory? HVAC control module
faulty.
Outside air temperature
sensor faulty.
YEL17812910
65 431516 14 13 12 11
G52
789101920121112
65 431718 16 15 14 13
G51
G51-7
12V
2
3
G37-11
I5RS0A722016-01
1. HVAC control module 2. BCM3. Information display

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-1
Restraint
Air Bag System
Precautions
Precautions on Service and Diagnosis of Air
Bag System
S7RS0B8200001
WARNING!
• If the air bag system and another vehicle system both need repair, SUZUKI
recommends that the air bag system be
repaired first, to help avoid unintended air
bag system activation.
• Do not modify the steering wheel, dashboard, both front seat or any other on
or around air bag system components.
Modifications can adversely affect air bag
system performance and lead to injury.
• Be sure to follow the procedures described in this section. Failure to follow
procedures could result in possible air bag
system activation, personal injury or
unneeded air bag system repairs.

• WARNING / CAUTION labels are attached on each
part of air bag system components (SDM, air bag
(inflator) modules and seat belt pretensioners). Be
sure to follow the instructions.
• Many of service procedures require disconnection of
“A/BAG” fuse and air bag (inflator) module(s) (driver,
passenger, side of both si des and curtain of both
sides) from initiator circuit to avoid an accidental
deployment.
• Do not apply power to the air bag system unless all components are connected or a diagnostic flow
requests it, as this will set a DTC.
• The “Air Bag Diagnostic S ystem Check” must be the
starting point of any air bag diagnostics. The “Air Bag
Diagnostic System Check” will verify proper “AIR
BAG” warning right operatio n and will lead you to the
correct flow to diagnose any air bag malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacements. • Never use air bag component parts from another
vehicle.
• If the vehicle will be exposed to temperatures over 93
° C (200 °F) (for example, during a paint baking
process), remove the air bag system components
beforehand to avoid component damage or
unintended system activation.
• When handling the air bag (inflator) modules (driver, passenger, side of both si des and curtain of both
sides), seat belt pretensio ners (driver and passenger),
SDM, forward-sensor or side-sensor, be careful not to
drop it or apply an impact to it. If an excessive impact
was applied (e.g., SDM, forward-sensor and side-
sensor are dropped, air bag (inflator) module is
dropped from a height of 90 cm (3 ft) or more, seat
belt pretensioner (retractor assembly) is dropped from
a height of 30 cm (1 ft) or more), never attempt
disassembly or repair but replace it with a new one.
• When using electric welding, be sure to disconnect air bag (inflator) module connectors (driver, passenger,
side of both sides and curtain of both sides) and seat
belt pretensioner connectors (driver and passenger)
respectively.
• When applying paint around the air bag system related parts, use care so that the harness or
connector will not be expo sed to the paint mist.
• Never expose air bag system component parts directly to hot air (drying or baking the vehicle after
painting) or flames.
WARNING!
When performing service on or around air
bag system components or air bag wiring,
follow the procedures listed in “Disabling Air
Bag System” to temporarily disable the air
bag system.
Failure to follow procedures could result in
possible air bag system activation, personal
injury or unneeded air bag system repairs.

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-7
Schematic and Routing Diagram
Air Bag System Wiring Circuit DiagramS7RS0B8202001
[A]
[B]“E13” “E44”, “G04” “G35” and "L03" \
"L41"
1
2 GRN/RED
GRN GRN/RED
GRN
BLU/RED YEL/RED BLU/RED
YEL/RED
GRN/ORN GRN/YEL
RED
13
PPL/WHT
9 7
8
5
6
10 “L10”
“L11”
“L04”
“G35” “G34”
“G33”
“G28”
“G32”
“L35”
L29-2
L29-27
L29-32 L29-5
L29-6 L29-4
L29-3
L29-8
L29-7
IG
ST
YEL L29-37ADS
WHT/RED
LT GRN/BLK L29-46
L29-47 SD+
SD-
11
WHT/GRN LT GRN
BLK L29-45
L29-44 WL
L29-28
E1 DP-
DP+ P- P+ D- D+
“G10”
“G04”“L29”
18
BLU/ORN
BLU/YEL “L36”
L29-9
L29-10
PP-
PP+
19 17
GRY/RED
GRY
L29-12
L29-11
DS- DS+ “L25”
20
BRN/WHT
BRN
L29-13
L29-14
PS- PS+ “L30”
21
YEL/GRN
YEL/BLU
L29-20
L29-19
DC- DC+ “L18”
22
BLK/YEL
BRN/YEL
L29-21
L29-22
PC- PC+ “L41”
2316
15
14
“L29”
SP+
SP-
“G26”“L32”
“L03”“E44”“E13”
12
ORN
PNK/BLK
GRY/RED
GRY L29-50
L29-51 FD+
FD-
3 4
YEL/BLK
YEL/BLK
GRN RED/BLK
I7RS0A820002-03
[A]: Shorting bar
8. BCM 17. Passenger air bag (inflator) module
[B]: Connector 9. To data link connector (DLC)18. Driver seat belt pretensioner
1. To battery 10. Driver side-sensor (if equipped)19. Passenger seat belt pretensioner
2. Ignition switch 11. Passenger side-sensor (if equipped) 20. Driver side-air bag (inflator) module (if equipped)
3. “AIR BAG” warning light 12. Forward-sensor 21. Passenger side-air bag (inflator) module (if equipped)
4. Light driver 13. Ground for air bag system 22. Driver side curtain-air bag (inflator) module (if equipped)
5. “METER” fuse 14. SDM 23. Passenger side curtain-air bag (inflator) module (if equipped)
6. “A/BAG” fuse 15. Contact coil
7. Junction block assembly 16. Driver air bag (inflator) module

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-9
Component Location
Air Bag System Components, Wiring and Connectors LocationS7RS0B8203001
5
2
10
(a)(b)
(b)
(b)
(b)
(c)(d)
1
1
23
4
5
6
7
8
8
8
910
11
11
12
12
11
12
13
1313
15
14
I4RS0A820007-01
1. Passenger air bag (inflator) module
8. Side-air bag (inflator) module (if equipped)15. “AIR BAG” warning right
2. Driver air bag (inflator) module 9. Ground for air bag system: 23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
3. Contact coil assembly 10. SDM: 9 N⋅m (0.9 kgf-m, 6.5 lb-ft)
4. Air bag harness in main harness 11. side-sensor (if equipped): 43 N⋅m (4.3 kgf-m, 31.5 lb-ft)
5. Forward-sensor 12. Seat belt pretensioner: 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)

Downloaded from www.Manualslib.com manuals search engine 8B-76 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1071: Forward-Sensor Performance ProblemS7RS0B8204034
DTC Will Set when
SDM receives internal fault signal or wrong ID (Part No.) signal from forward-sensor.
DTC Troubleshooting1) Turn ignition switch OFF.
2) Replace forward-sensor referring to “Forward-Sensor Removal and Installation”.
3) Repeat “Air Bag Diagnostic System Check”.
DTC B1072: Forward-Sensor Communication ErrorS7RS0B8204035
DTC Will Set when
Forward-sensor abnormal signal is detected by SDM.
DTC Troubleshooting
1) Turn ignition switch OFF.
2) Replace forward-sensor referring to “Forward-Sensor Removal and Installation”.
3) Repeat “Air Bag Diagnostic System Check”.
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1073: Forward-Sensor Circuit Short to GroundS7RS0B8204036
Wiring Diagram
1 2
3
GRN
RED
7
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”5
ORN
PNK/BLK
ORN
PNK/BLKL29-50
FD+
L29-51
FD-6
“E13”
“L03”“E44”
I7RS0A820024-01
1. From main fuse 4. Junction block assembly 7. Ground for air bag system
2. Ignition switch 5. SDM
3. “A/BAG” fuse 6. Forward-sensor

Downloaded from www.Manualslib.com manuals search engine 8B-78 Air Bag System:
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or OpenS7RS0B8204037
Wiring Diagram
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
Forward-sensor abnormal signal is detected by SDM.
Flow Test Description
Step 1: Check for open circuit in forward-sensor circuit.
Step 2: Check for short circuit between forward-sensor circuit and ground.
Step 3: Check for short circuit between forw ard-sensor circuit and power supply circuit.
Step 4: Check if malfuncti on is in forward-sensor.
1
2
3
GRN
RED
7
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”5
ORN
PNK/BLK
ORN
PNK/BLKL29-50
FD+
L29-51
FD-6
“E13”
“L03”“E44”
I7RS0A820024-01
1. From main fuse 4. Junction block assembly 7. Ground for air bag system
2. Ignition switch 5. SDM
3. “A/BAG” fuse 6. Forward-sensor

Downloaded from www.Manualslib.com manuals search engine 8B-80 Air Bag System:
DTC B1081 / B1091: Driver / Passenger Side-Sensor Performance ProblemS7RS0B8204038
DTC Will Set when
SDM receives internal fault signal from side-sensor.
DTC Troubleshooting1) Turn ignition switch OFF.
2) Replace driver or passenger side-sensor referr ing to “Side-Sensor Removal and Installation”.
3) Repeat “Air Bag Diagnostic System Check”.
DTC B1082 / B1092: Driver / Passenger Side-Sensor Communication ErrorS7RS0B8204039
DTC Will Set when
Side-sensor abnormal signal is detected by SDM.
DTC Troubleshooting
1) Turn ignition switch OFF.
2) Replace driver or passenger side-sensor referr ing to “Side-Sensor Removal and Installation”.
3) Repeat “Air Bag Diagnostic System Check”.
DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to GroundS7RS0B8204040
Wiring Diagram
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The resistance measured between side-sen sor circuit and ground circuit is below a specified value for specified time.
Flow Test Description
Step 1: Check for short circuit between side-sensor circuit and ground.
Step 2: Check if malfunction is in side-sensor.
1 2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”5
WHT/RED
LT GRN/BLKL29-46
SD+
L29-47
SD-6
“L11”
WHT/GRN
LT GRNL29-45
SP+
L29-44
SP-7
“L35”
I7RS0A820028-02
1. From main fuse 4. Junction blo ck assembly 7. Passenger side-sensor
2. Ignition switch 5. SDM 8. Ground for air bag system
3. “A/BAG” fuse 6. Driver side-sensor

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-81
DTC Troubleshooting
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or OpenS7RS0B8204041
Wiring DiagramStep Action Yes No
1 1) Disconnect side-sensor connector “L11” or “L35”.
2) Disconnect SDM connector “L29”.
3) Check proper connection to SDM connector at terminals “L29-46” and “L29-47” or terminals “L29-44” and “L29-
45”.
4) Measure resistance between “L29-46 terminal and body ground, “L29-47” terminal and body ground, or “L29-44”
terminal and body ground, “L29-45” terminal and body
ground.
Special tool
(A): 09932–76010
Is each measured resistance infinity? Go to Step 3. DTC B1083: “WHT/
RED” circuit or “LT
GRN/BLK” circuit
shorted to ground.
DTC B1093: “WHT/
GRN” circuit or “LT
GRN” circuit shorted to
ground.
2 1) Check side-sensor referring to “Side-Sensor Inspection”. Is it in good condition? Substitute a known-
good SDM and recheck.
Replace side-sensor
referring to “Side-
Sensor Removal and
Installation”. If DTC still
exists, substitute a
known-good SDM and
recheck.
"L29-45""L29-46""L29-47"
"L29-44"
(A)
I7RS0A820037-01
12
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”5
WHT/RED
LT GRN/BLKL29-46
SD+
L29-47
SD-6
“L11”
WHT/GRN
LT GRNL29-45
SP+
L29-44
SP-7
“L35”
I7RS0A820028-02
1. From main fuse 4. Junction blo ck assembly 7. Passenger side-sensor
2. Ignition switch 5. SDM 8. Ground for air bag system
3. “A/BAG” fuse 6. Driver side-sensor

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-125
Specifications
Tightening Torque SpecificationsS7RS0B8207001
NOTE
The specified tightening torque is also described in the following.
“Air Bag System Components, Wiring and Connectors Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Use of Special ToolsS7RS0B8208001
WARNING!
To avoid deployment when troubleshooting
the air bag system, do not use electrical test
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified. Do not use a non-powered probe
type tester.
Instructions must be followed carefully,
otherwise personal injury may result.

You should be familiar with the tools listed under the
heading “Special Tool”. You should be able to measure
voltage and resistance. You should be familiar with
proper use of a scan tool such as Air Bag Driver /
Passenger Load Tool, Connector Test Adapter Kit and
the Digital Multimeter.
Special tool
(A): 09932–76010 Connector Test Adapter Kit
This must be used whenever a diagnostic procedure
requests checking or probing a terminal.
Using the appropriate adapter in the special tool will
ensure that no damage to the terminal will occur from the
multimeter probe, such as spreading or bending.
Fastening part
Tightening torque
Note
N ⋅mkgf-mlb-ft
SDM bolt 9 0.9 6.5 )
Driver air bag (inflator) module mounting bolt 9 0.9 6.5 )
Passenger air bag (inflator) module attaching
bolt 23 2.3 16.5)
Sleeve lock nut 2.5 0.25 2.0 )
Side curtain-air bag (inflator) module attaching
bolts 11 1.1 8.0)
Forward-sensor mounting bolt 9 0.9 6.5 )
Side-sensor bolt 9 0.9 6.5 )
I3JA01820041-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-4
How to Read Connector Layout DiagramS7RS0B9101004
[A-1]: Harness symbol and corresponding harness name
A: Battery harness
B: A/C harness
C: Engine harness
D: Injector harness
E: Main harness, Oil pressure switch wire, Console wire
G: Instrument panel harness
J: Side door wire (Power window)
K: Interior light harness, Rear speaker wire, Roof wire
L: Floor harness, G sensor wire (Fuel pump harness)
M: Rear bumper harness
O: Rear end door harness
Q: Air bag/Pretensioner harness
R: (Fuel pump wire)
[A-2]: Connector Number
[B]: Ground point No.
12
11
[B] [B]
Connector code
[A-1] [A-2]L 36
L13 L15
R01
L14
L12
L11L10
L09 L36
R02
L24
L25
L33
L28
L20 L26 (TO O01)
{
L05
L16
L32
L19
L01 (TO G01)
L02 (TO E04)
L03 (TO E05)
L42
R05
R04
L07 (TO K02)
I2RH01910901-01