300 SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9B-2 Lighting Systems:
Interior Light System LocationS7RS0B9203002
Diagnostic Information and Procedures
Headlight Symptom DiagnosisS7RS0B9204001
Headlight Leveling System Symptom Diagnosis (If Equipped)S7RS0B9204002
13
2
4
I4RS0A920002-01
1. Dome light 3. Door switches (both sides)
2. Luggage compartment light (if equipped) 4. Rear end door switch (included in rear end door lock)
ConditionPossible cause Correction / Reference Item
Headlights do not light up Bulbs blown Replace bulbs.
Lighting or dimmer switch faulty Check headlight switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Headlight R and L fuses blown Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
Only one headlight does
not light up Bulb blown
Replace bulb.
Headlight R or L fuse blown Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
Only one beam (“Hi” or
“Lo”) does not light Bulb blown
Replace bulb.
Lighting or dimmer switch faulty Check headlight switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Wiring or grounding faulty Repair circuit.
ConditionPossible cause Correction / Reference Item
Optical axes of both
headlights do not change Circuit fuse blown
Replace fuse and check for short circuit.
Headlight leveling switch faulty Check headlight leveling switch referring to
“Headlight Leveling Switch Inspection (If
Equipped)”.
Supply voltage too low Check charging system referring to “Generator
Test (Undercharged Battery Check) in Section
1J”.
Wiring or grounding faulty Repair circuit.
Optical axis of only one
headlight does not
change Circuit fuse blown
Replace fuse and check for short circuit.
Headlight leveling actuator faulty Check actuator referring to “Headlight Leveling
Actuator Inspection (If Equipped)”.
Headlight housing deformed Replace headlight housing.
Wiring or grounding faulty Repair circuit.

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Body, Cab and Accessories
Instrumentation / Driver Info. / Horn
Precautions
Precautions in Diagnosing Troubles for Combination MeterS7RS0B9300001
Combination meter uses signals (information) from each control module by CAN communication to control
speedometer, tachometer, engine coolant temp meter, warning light and indicator light (other than air bag warning
light, high beam indicator light, EPS warn ing light and turn signal indicator light). Therefore, check that no DTC is
detected in each module before performing combination me ter symptom diagnosis. If any DTC is detected, correct
trouble indicated by that DTC troubleshooting first.
General Description
CAN Communication System DescriptionS7RS0B9301001
Refer to “CAN Communication System Description in Section 1A” for Can communication system description.
Combination meter communicates control data with each control module as follows.
Combination Meter Transmission Data
BCM
Combination Meter DATA
TransmitFuel level signal
I7RS0A930001-01

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Combination Meter Reception Data
NOTE
*:ESP® model

ECM BCM
Keyless
Start
Control Module
(if equipped)
Combination Meter
TCM
(A/T model)
Engine speed signal
Immobilizer indicator light control signal
Vehicle speed signal
Engine coolant temperature signal
MIL control signal
Transmission range sensor signal
Transmission warning light signal
Diagnostic trouble code (DTC)
Brake fluid level switch signal
(brake warning light control signal)
Driver side seat belt buckle switch signal
(seat belt reminder light control signal)
Charging system warning light signal
(charge warning light control signal)
Engine oil pressure switch signal
(oil pressure warning light control signal)
Parking brake switch signal
(brake warning light control signal)
Illumination ON signal
Door switch signal
(open door warning light control signal)
ABS indication signal
EBD indication signal
(brake warning light control signal)
Key indicator light control signal ABS/ESP®
ControlModule
DATA
Receive
*
ESP® status signal
I7RS0B930001-01

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Auto Volume Control System Description (If Equipped)S7RS0B9301002
Function of auto volume control system is to vary sound volume according to changes of vehicle speed. How much
sound volume varies depends on selected level.
Reference correlation chart of vehicle speed and sound volume
[A]: Vehicle speed [D]: Deceleration
[B]: Sound volume [E]: Increase
[C]: Acceleration [F]: Decrease
[A][E]
[F]
[B] [E]
[F]
[C]
[D]
I6RS0B930004-01

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Schematic and Routing Diagram
Combination Meter Circuit DiagramS7RS0B9302001
16
15
14
13
G28-5
5
6
3
G28-26
7
G28-2219
G28-2520
G28-17
12
10 11
21
9
17
G28-304G28-29
18
G28-16
G28-9
G28-10G28-8 G28-7
1
2 8
G38-31
G38-32
I7RS0B930002-01
1. Keyless start control module
8. CAN driver 15. Fuel meter
2. BCM 9. Interface circuit 16. ECT meter
3. SDM 10. Power supply 17. Stepper motor and LED output driver
4. Fuel level sensor 11. CPU 18. A/T shift position indicator (“P”, “R”, “N”, “D”, “3”, “2”, and “L”)
5. RADIO fuse 12. ODO-TRIP 19. Combination switch (high beam)
6. METER fuse 13. Tachometer 20. P/S control module
7. Combination switch 14. Speedometer 21. Combination meter

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Terminal arrangement of coupler viewed from terminal side
NOTE
Molded numbers (1) have no relation to the terminal numbers.

TerminalCircuitTerminal Circuit
G28-1 To turn signal and hazard warning relay (turn R) G28-17
—
G28-2 —G28-18 —
G28-3 —G28-19 —
G28-4 —G28-20 —
G28-5 To SDM (air bag warning light control signal) G28-21 —
G28-6 —G28-22 To lighting switch (high beam)
G28-7 CAN communication line (Active High signal) G28-23 —
G28-8 CAN communication line (Active High signal) G28-24 —
G28-9 CAN communication line (Active Low signal) G 28-25 To P/S control module (EPS warning light
control signal)
G28-10 CAN communication line (Active Low signal) G28-26 To turn signal and hazard warning relay (turn L)
G28-11 —G28-27 —
G28-12 —G28-28 —
G28-13 —G28-29 Fuel level sensor ground
G28-14 —G28-30 To fuel level sensor
G28-15 —G28-31 To METER fuse
G28-16 GND G28-32 To RADIO fuse
G28-1 G28-16
G28-32
G28-17
1 1I4RS0A930003-02

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Component Location
Audio System Component LocationS7RS0B9303001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

Diagnostic Information and Procedures
Speedometer and VSS Symptom DiagnosisS7RS0B9304001
Tachometer Symptom DiagnosisS7RS0B9304002
6
5
(a)
7
1
2
2
3
3
*4
I6RS0C930003-01
1. Radio assembly
3. Rear speaker5. Antenna 7. GPS antenna (if equipped)
2. Front speaker 4. Antenna feeder6. Antenna base : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
Condition Possible cause Correction / Reference Item
Speedometer shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Front wheel speed sensor or sensor ring
faulty (M/T model) Check front wheel speed sensor or sensor ring
referring to “Front / Rear Wheel Speed Sensor
On-Vehicle Inspection in
Section 4E” or “Front
Wheel Encoder On-Vehicle Inspection in
Section 4E”.
Output shaft speed sensor / VSS faulty
(A/T model) Check output shaft
speed sensor / VSS
referring to “Output Shaft Speed Sensor
Inspection in Section 5A”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Tachometer shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.

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Navigation Symptom Diagnosis (If Equipped)S7RS0B9304019
Repair Instructions
Ignition Switch Removal and InstallationS7RS0B9306001
Removal
1) Disconnect negative (–) cable at battery.
2) Confirm that ignition key is removed.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3) and then remove steering column
covers (2).
5) Disconnect couplers (1) from ignition switch (2).
6) Remove ignition switch (2) from key cylinder (3).
Installation
Reverse removal procedure.
Ignition Switch InspectionS7RS0B9306002
• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Condition Possible cause Correction / Reference Item
No displaying of
navigation Circuit fuse Blown
Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Navigation unit faulty Replace unit.
1
32
I4RS0B920004-02
1 1
2
3
I4RS0A930008-01
PositionTerminal
LOCK
ACC
ON
START
OUT
INK2K1ST
IG2
IG1
ACC
B1 B2
Ignition knob switch
(with keyless start system only)
ACC
IG1 IG2
ST
B2
B1 K2
K1
P2
P1
Terminal
OFF (ignition knob switch released) ON (ignition knob switch pushsed)P1 P2
Key
I5RS0D930003-02

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Combination Meter Removal and InstallationS7RS0B9306003
Removal1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (1) pulling it in arrow direction shown in figure.
3) Remove combination mete r cluster panel (1) pulling
it in arrow direction shown in figure.
4) Remove screws (1) fast ening combination meter.
5) Remove combination me ter (2) pulling it arrow
direction as shown.
Installation
Reverse removal procedure.
Fuel Level Sensor Removal and InstallationS7RS0B9306004
For removal and installation, refer to “Main Fuel Level
Sensor Removal and Installation in Section 1G”.
Fuel Level Sensor InspectionS7RS0B9306005
• Check that resistance between terminals “a” and “b” of fuel level sensor changes with change of float
position.
• Check resistance between terminals “a” and “b” at each float position in the following.
If the measured value is out of specification, replace.
Fuel level sensor specifications
Oil Pressure Switch Removal and InstallationS7RS0B9306006
For removal and installation , refer to “Oil Pressure
Check in Section 1E”.
1
I4RS0B930005-02
1
I4RS0B930006-02
1
2
I4RS0A930012-02
Float Position Resistance (Ω)
Full Upper “C” 160 mm
(6.30 in.) 40
± 2
Full Lower “D” 19 mm
(0.75 in.) 280
± 3.3
1. Fuel pump 2. Float
“b”“a”
2
“C”
“D”
1
I6RS0C930004-01

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Oil Pressure Switch InspectionS7RS0B9306007
1) Disconnect oil pressure switch (1) lead wire.
2) Check for continuity between oil pressure switch terminal (2) and cylinder block (3) as shown.
If check result is not as specified, replace oil
pressure switch (1).
Oil pressure sensor specification
During engine running: No continuity
At engine stop: Continuity
Engine Coolant Temperature (ECT) Sensor
Inspection
S7RS0B9306008
Check engine coolant temperat ure sensor for resistance,
refer to “ECT Sensor Inspection in Section 1C”.
Brake Fluid Level Switch InspectionS7RS0B9306009
Check for continuity between terminals of brake fluid
level switch coupler (1). If found defective, replace
switch.
Brake fluid level switch specification
OFF position (float up): No continuity
ON position (float down): Continuity
Parking Brake Switch InspectionS7RS0B9306010
Check for continuity between parking brake switch
terminal and body ground as shown in figure. If found
defective, replace switch.
Parking brake switch specification
OFF position (parking brake released): No continuity
ON position (parking brake lever pulled up):
Continuity
4. Engine oil filter F: Front
I3RM0A930009-01
1. Parking brake switch 2. Parking brake lever
1
I4RS0B930007-01
12
I4RS0A930014-01