gas type TOYOTA 4RUNNER 1996 Owners Manual

Page 1 of 217

Publication No. OM35679U
Part No. 01999-35679
Printed in Japan 04- 9902- 01
Quick index If a service reminder indicator or warning buzzer comes on 61 . . . . .
If your vehicle will not start 151
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If your engine stalls while driving 154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 155
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If you have a flat tire 156
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If your vehicle needs to be towed 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break- in period 128 . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 139
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General maintenance 174
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Complete index 215
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Gas station information
Fuel type: UNLEADED gasoline, Research Octane Number 91 (Octane Rating 87) or
higher.
See page 128 for detailed information.
Fuel tank capacity: 70 L (18.5 gal., 15.4 lmp. gal.)
Engine oil: API SH, Energy- Conserving II'' multigrade engine oil or ILSAC multi grade
engine oil is recommended.
Use SAE 5W- 30 if normal temperatures are above -18 C (0 F).
See page 188 for detailed information.
Tire information: See pages 191 through 194.
Tire pressure: See page 209. U-
6
B

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14
CAUTION!
Keep the back window and back
door closed while driving. This not
only keeps the luggage from being
thrown out but also prevents ex-
haust gases from entering the ve-hicle.
Type AType B

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128
When driving off-road or in
rugged terrain, do not drive at ex- cessive speeds, jump the vehicle,
or strike objects, etc. This may cause loss of control or vehicle
rollover. You are also risking ex-
pensive damage to your vehicle's suspension and chassis. Drive gently and avoid high speeds.
Your vehicle does not need an elaborate break-in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of your vehicle:
Do not drive over 88 km/h (55 mph).
Run the engine at moderate speed be- tween 2000 and 4000 rpm.
Avoid full-throttle starts.
Try to avoid hard stops during the first
300 km (200 miles).
Do not drive slowly with the manual
transmission in a high gear.
Do not drive for a long time at any
single speed, either fast or slow.
Do not tow a trailer during the first 800
km (500 miles) FUEL TYPE
Your new vehicle must use only un-
leaded gasoline.
To help
prevent gas station mix-ups, your
Toyota has a new smaller fuel tank open- ing. The special nozzle on pumps with un-
leaded fuel will fit it, but the larger stan-
dard nozzle on pumps with leaded gas will
not.
NOTICE
Do not use leaded gasoline. Use of leaded gasoline will cause the
three-way catalytic converter to lose its effectiveness and the emis-sion control system to function im- properly. Also, this can increasemaintenance costs.
OCTANE NUMBER
Select Research Octane Number 91
(Octane Rating 87) or higher.
Use of unleaded fuel with an octane num- ber or rating lower than stated above will
cause persistent heavy knocking. If se-
vere, this will lead to engine damage.
Break-in period Fuel

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169
Washing your Toyota by hand
Work in the shade and wait until the ve-
hicle body is not hot to the touch.
1. Rinse off loose dirt with a hose. Re- move any mud or road salt from the un-
derside of the vehicle or in the wheel wells.
2. Wash with a mild car-wash soap, mixed
according to the manufacturer's in-
structions. Use a soft cotton mitt and keep it wet by dipping it frequently into the wash
water. Do not rub hardÐlet the soap and water remove the dirt. Aluminum wheels: Use only a mild soap or
neutral detergent.
Road tar: Remove with turpentine or
cleaners that are marked safe for painted surfaces.
Do not use gasoline or strong
solvents, which may be toxic or
cause damage.
NOTICE
3. Rinse thoroughlyÐdried soap can
cause streaking. In hot weather you may need to rinse each section right after you wash it. 4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not rub
or press hardÐyou might scratch thepaint.
Automatic car wash
Your vehicle may be washed in an auto-
matic car wash, but remember that the
paint can be scratched by some type of
brushes, unfiltered washing water, or the
washing process itself. Scratching re- duces
paint durability and gloss, especial-
ly on darker colors. The manager of the car wash should be able to advise you whether the process is safe for the paint
on your vehicle.
Waxing your Toyota
Polishing and waxing is recom-
mended to maintain the original
beauty of your Toyota's finish.
1. Always wash and dry the vehicle be-
fore you begin waxing, even if you are us-
ing a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely weath-
ered, use a car-cleaning polish, followed
by a separate wax. Carefully follow the
manufacturer 's instructions and precau-
tions. Be sure to polish and wax the chrome trim as well as the paint. 3. Wax the vehicle again when water
does
not bead but remains on the surface
in large patches.
Washing and waxing your
Toyota

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170
CAUTION!
Do not wash the vehicle floor with
water, or allow water to get onto the
floor when cleaning the vehicle in-
terior or exterior. Water may get into
audio components or other electri-
cal components above or under the
floor carpet (or mat) and cause a
malfunction; and it may cause body
corrosion.
Vinyl interior
The vinyl upholstery may be easily
cleaned with a mild soap or detergent
and water.
First vacuum over the upholstery to re-
move loose dirt. Then, using a sponge or
soft cloth, apply the soap solution to the vi-
nyl. After allowing it to soak in for a few
minutes to loosen the dirt, remove the dirt
and wipe off the soap with a clean damp
cloth. If all the dirt does not come off, re-
peat the procedure. Commercial foam-
ing-type vinyl cleaners are also available
which work well. Follow the manufactur-
er's instructions.Do not use solvent, thinner,
gasoline or window cleaner on the
interior.
NOTICE
Carpets
Use a good foam-type shampoo to
clean the carpets.
Begin by vacuuming thoroughly to re-
move as much dirt as possible. Several
types of foam cleaners are available; some are in aerosol cans and others are
powders or liquids which you mix with wa-
ter to produce a foam. To shampoo the
carpets, use a sponge or brush to applythe foam. Rub in overlapping circles. Do not apply waterÐthe best results are obtained by keeping the carpet as dry aspossible. Read the shampoo instructions
and follow them closely. Seat belts
The seat belts may be cleaned with
mild soap and water or with lukewarm
water.
Use a cloth or sponge. As you are clean-
ing, check the belts for excessive wear,
fraying, or cuts.
Do not use dye or bleach on the
beltsÐit may weaken them.
NOTICE
Windows
The windows may be cleaned with any
household window cleaner.
When cleaning the inside of the
windows, be careful not to scratch
or damage the heater wires on therear window.
NOTICE
Air conditioning control panel, car au-
dio, instrument panel, console panel,
and switches Use a soft damp cloth for cleaning.
Soak a clean soft cloth in water or luke-
warm water then lightly wipe off any dirt.
Cleaning the interior

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198
ADDING DISTILLED WATER (MAINTE-
NANCE TYPE BATTERY ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needing fluid.
If the side of your battery is covered,
check the water level by looking down di-
rectly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the
battery during heavy charging,causing corrosion or damage.
During recharging, the battery is pro-
ducing hydrogen gas. Therefore, before recharging:
1. Maintenance type batteriesÐRemove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect theground cable.
3. Be sure the power switch on the re-
charger is off when connecting the char-ger cables to the battery and when dis-
connecting them.
Always charge the battery in an
unconfined area. Do not charge
the battery in a garage or closed
room where there is not sufficient ventilation.
Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
Maintenance type batteries: Be sure to remove the vent plugs
before recharging.
CAUTION!
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Battery recharging precautions

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200If the new fuse immediately blows out, there is a problem with the electrical sys-
tem.
Have your Toyota dealer correct it as
soon as possible.
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-tensive damage and possibly a fire. CAUTION
!
If any washer does not work, the wash-
er tank may be empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much
to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may
damage your vehicle's paint.
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the wattage ratings given in the table.
Halogen bulbs have pressurized
gas inside and require special han-
dling. They can burst or shatter ifscratched or dropped. Hold a bulb
only by its plastic or metal case. Do
not touch the glass part of a bulb
with bare hands. CAUTION
!
NOTICE
Only use a bulb of the listed type.
Adding washer fluid Replacing light bulbsÐ

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+25 -15
206 Model:
3RZ-FE and 5VZ-FE
Type: 3RZ-FE engine4 cylinder in line, 4 cycle, gasoline
5VZ-FE engine 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.):
3RZ-FE engine95.0 x 95.0 (3.74 x 3.74)
5VZ-FE engine
93.5 x 82.0 (3.68 x 3.23)
Displacement, cm 3
(cu. in.):
3RZ-FE engine
2694 (164.4)
5VZ-FE engine 3378 (206.1) Fuel type:
Unleaded gasoline, Research Octane
Number 91 (Octane Rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.): 70 (18.5, 15.4) ENGINE
Valve clearance (engine cold), mm (in.)
3RZ-FE engine
Intake 0.15 '0.25 (0.006 '0.010)
Exhaust 0.25 '0.35 (0.010 '0.014)
5VZ-FE engine
Intake 0.13 '0.23 (0.006 '0.009)
Exhaust 0.27 '0.37 (0.011 '0.014)
Spark plug type: 3RZ-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5VZ-FE engine
NIPPONDENSO K16TR11
NGK BKR5EKB-1 1
Spark plug gap, mm (in.):
3RZ-FE engine 0.8 (0.031)
5VZ-FE engine 1.1 (0.043)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT-33-73F (used belt), lbf:
3RZ-FE engine
Generator belt 115 + 20
Air conditioning compressor belt 100 + 20
Power steering pump belt 100
Service specifications
Fuel
Engine