cooling TOYOTA AVALON 1996 Owners Manual

58
The gauge indicates the engine cool-
ant temperature when the ignition
switch is on. The engine operating
temperature will vary with changes in
weather and engine load.
If the needle moves into the red zone,
your engine is too hot. If your vehicle over-
heats, stop your vehicle and allow the en-
gine to cool.
Your vehicle may overheat during severe
operating conditions, such as:

Driving up a long hill on a hot day.

Reducing speed or stopping after high
speed driving.

Idling for a long period with the air con-
ditioning on in stop-and-go traffic.

Towing a trailer.
NOTICE
Do not remove the thermostat in
the engine cooling system as this
may cause the engine to overheat. The thermostat is designed tocontrol the flow of coolant to keep
the temperature of the engine within the specified operatingrange.
Do not continue driving with an
overheated engine. See If yourvehicle overheatsº in Part 4.
The tachometer indicates engine
speed in thousands of rpm (revolu-
tions per minute). Use it while driving
to select correct shift points and to
prevent engine lugging and overrev-
ving.
Driving with the engine running too fast
causes excessive engine wear and poor
fuel economy. Remember, in most cases
the slower the engine speed, the greater
the fuel economy.
NOTICE
Do not let the indicator needle get into the red zone. This may cause
severe engine damage.
Tachometer
Engine coolant temperature
gauge
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105

To cool off your Toyota after it has been
parked in the hot sun, drive with the
windows open for a few minutes. This
vents the hot air, allowing the air condi-
tioning to cool the interior more quickly.
 Make sure the air intake grilles in front
of the windshield are not blocked (by
leaves or snow, for example).
 On humid days, do not blow cold air on
the windshield. The windshield could
fog up because of the difference in air
temperature on the inside and outside
of the windshield.
 Keep the area under the front seats
clear to allow air to circulate through-
out the vehicle.
 On cold days, turn the fan speed to
HIº for a minute to help clear the in-
take ducts of snow or moisture. This
can reduce the amount of fogging on
the windows. Heating
For best results, set controls to:
For automatic operationÐ
Press in the AUTOº button.
Temperature Ð To the desired
temperature
Air intake Ð FRESH (outside air)
Air conditioning Ð OFF
For manual operationÐ
Fan speed Ð Any setting except OFFº
Temperature Ð Towards WARM
Air intake Ð FRESH (outside air)
Air flow Ð FLOOR
Air conditioning Ð OFF
For quick heating, select recirculated
air for a few minutes. To keep the win-
dows from fogging, select fresh after
the vehicle interior has been warmed.
 Press the A/Cº button on for dehumid-
ified heating.
 Choose floor/windshield air flow to
heat the vehicle interior while defrost-
ing or defogging the windshield. Air conditioning
For best results, set controls to:
For automatic operationÐ
Press in the AUTOº button.
Temperature Ð To the desired
temperature
Air intake Ð FRESH (outside air)
Air conditioning Ð ON
For manual operationÐ
Fan speed Ð Any setting except OFFº
Temperature Ð Towards COLD
Air intake Ð FRESH (outside air)
Air flow Ð PANEL
Air conditioning Ð ON
For quick cooling, move the air intake
selector to recirculate for a few min-
utes.
ÐOperating tips
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11 6
Keep
your engine in good running
order. Malfunctions in the engine
electrical system, electronic igni-tion system/distributor ignitionsystem or fuel system engine ex-
haust cautions could cause an ex-
tremely high three-way catalytic converter temperature.
If the engine becomes difficult to
start or stalls frequently, take your
vehicle in for a check-up as soon
as possible. Remember, your To-yota dealer knows your vehicleand its three-way catalytic con-
verter system best.
To ensure that the three-way cata-lytic converter and the engine
emission control system operateproperly, your vehicle must re-ceive the periodic inspections re-
quired by the T oyota Maintenance
Schedule. For scheduled mainte- nance information, refer to the
separate Owner's Manual Sup-plement/Maintenance Scheduleº.
CAUTION!

Avoid inhaling the engine ex-
haust. It contains carbon monox-
ide, which is a colorless and odor-
less gas. It can cause uncon-
sciousness or even death.

Make sure the exhaust system
has no holes or loose connec-
tions. The system should be
checked from time to time. If you
hit something, or notice a change
in the sound of the exhaust, have
the system checked immediately.

Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.

Do not remain for a long time in a
parked vehicle with the engine
running. If it is unavoidable, how-
ever, do so only in an unconfined
area and adjust the heating or
cooling system to force outside
air into the vehicle.

Keep the trunk lid closed while
driving. An open or unsealed
trunk lid may cause exhaust
gases to be drawn into the ve-
hicle. If you must drive with the
trunk lid open to accommodate a
large object, close the windows,
open all the instrument panel
vents and have the heating or
cooling system deliver fresh air
into the vehicle by turning the fan
to high speed with the air intake
control button set at the outside
air mode.

To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the
windshield clear of snow, leaves,
or other obstructions.

If you smell exhaust fumes in the
vehicle, drive with the windows
open and the trunk lid closed.
Have the cause immediately lo-
cated and corrected.
Engine exhaust cautions
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11 7
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of lu-
bricating and cooling the inside of the en-
gine,
and plays a major role in maintaining
the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are
as follows.

Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is
left on the cylinder wall when a piston
moves downwards in the cylinder.
High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall is
burned by the high temperature com-
bustion gases during the combustion
process.

Oil is also used to lubricate the stems
of the intake valves. Some of this oil is
sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-
perature exhaust gases also burn the
oil used to lubricate the exhaust valve
stems. The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions
the vehicle is driven under.
More oil is consumed by high-speed
driv-
ing and frequent acceleration and decel-
eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may be-
come diluted and make it difficult to
judge the true level accurately.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more. This is
because the oil is gradually becoming di-
luted with the fuel or moisture, making it
appear that the oil level has not changed.
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making it
appear that oil is excessively consumed
after driving at high speeds. IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in proper
vehicle maintenance is to keep the engine
oil at the optimum level so that oil function
will
not be impaired. Therefore, it is essen-
tial that the oil level be checked regularly.
Toyota recommends that the oil level be
checked every time you refuel the vehicle.
Failure to check the oil level
regularly could lead to serious
engine trouble due to insufficientoil.
NOTICE
For detailed information on the oil level
check, see Checking the engine oil levelº
in Chapter 7-2.
Facts about engine oil
consumption
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1385. Start your engine in the normal way.
After starting, run it at about 2000 rpm for
several minutes with the accelerator ped-
al lightly depressed.
6. Carefully disconnect the cables in the
exact reverse order: the negative cable
and then the positive cable.
7. Carefully dispose of the battery cover
clothsÐthey may now contain sulfuric
acid.
8. If removed, replace all the battery vent
plugs.
If the cause of your battery discharging is
not apparent (for example, lights left on),
you should have it checked.
If your engine stalls while driving
0
1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again.
If the engine will not start, see If your ve-
hicle will not startº.
If the engine is not running, the
power assist for the brakes and
steering will not work so steering
and braking will be much harder
than usual. CAUTION
!
If your engine coolant temperature
gauge indicates overheating, if you
experience a loss of power, or if you
hear a loud knocking or pinging noise,
the engine has probably overheated.
You should follow this procedure
0
1. Pull safely off the road, stop the vehicle
and turn on your emergency flashers. Put
the transmission in Pº and apply the park-
ing brake. Turn off the air conditioning if it
is being used.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine. Wait
until the steam subsides before opening
the hood. If there is no coolant boiling over
or steam, leave the engine running and
make sure the electric cooling fan is oper-
ating. If it is not, turn the ignition off.
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure. CAUTION
!
3. Look for obvious coolant leaks from
the radiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has been
used.
If your vehicle overheats
If your engine stalls while
driving
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1621. Engine coolant reservoir
2. Power steering fluid reservoir
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse blocks
6. Battery
7. Engine cooling fans
8. Engine oil level dipstick
9. Windshield washer and headlight
cleaner fluid tank
Engine compartment overview
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165

Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the engine cooling fan
will automatically start to run if the
engine coolant temperature is
high and/or the air conditioning is
on.

Use eye protection whenever you
work on or under you vehicle
where you may be exposed to fly-
ing or falling material, fluid spray,
etc.

Used engine oil contains poten-
tially harmful contaminants which
may cause skin disorders such as
inflammation or skin cancer, so
care should be taken to avoid pro-
longed and repeated contact with
it. To remove used engine oil from
your skin, wash thoroughly with
soap and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers
or onto the ground. Call your deal-
er or a service station for informa-
tion concerning recycling or dis-
posal. 
Remember that battery and igni-
tion cables carry high currents or
voltages. Be careful of accidental-ly causing a short circuit.
Add only demineralized or dis-tilled water to fill the radiator. And
if you spill some of the coolant, besure to wash it off with water to
prevent it from damaging theparts or paint.
Do not allow dirt or anything elseto fall through the spark plug
holes.
Do not pry the outer electrode of aspark plug against the center elec-
trode.
Use only spark plugs of the speci- fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
Do not reuse platinum-tipped
spark plugs by cleaning or regap-ping.
Do not overfill automatic trans-mission fluid, or the transmission
could be damaged.
Do not drive with the air cleaner fil-ter removed, or excessive engine
wear could result. Also backfiringcould cause a fire in the enginecompartment.
NOTICEBe careful not to scratch the glasssurface with the wiper frame.
When closing the engine hood,
check to see that you have not for-gotten any tools, rags, etc.
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169
Look at the see-through coolant res-
ervoir when the engine is cold. The
coolant level is satisfactory if it is be-
tween the FULLº and LOWº lines on
the reservoir. If the level is low, add
ethylene-glycol type coolant.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the LOWº line, add
coolant. Bring the level up to the FULLº
line.
Use only ethylene-glycol type coolant.
See information in the next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the ra-
diator, hoses, radiator cap
and drain cock
and water pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check for
leaks in the cooling system.
To prevent burning yourself, do not
remove the radiator cap when the
engine is hot.
CAUTION!
Coolant type selection
Your coolant must contain ethylene-gly-
col antifreeze. In addition to preventing
freezing and subsequent damage to the
engine, this will also prevent corrosion.
Further supplemental inhibitors or addi-
tives are neither needed nor recom-
mended.
Read the antifreeze container for informa-
tion on freeze protection. Follow the
manufacturer 's directions for how much
to mix with water. The total capacity of the
cooling system is given in Part 8. We rec-
ommend 50% solution be used for your
Toyota, or a sufficient quantity to provide
protection to about -35 C (-31 C).
Do not use alcohol type antifreeze
or plain water alone.
NOTICE
To check the fluid level, simply look at
the see-through reservoir. The level
should be between the MAXº and
MINº lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it
may indicate a serious mechanical prob-
lem.
Checking brake fluid
Checking the engine coolant
level
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174

Do not exceed 50 km/h (30 mph) or
the chain manufacturer's recom-
mended speed limit, whichever is
lower.

Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.

Avoid sharp turns or locked-wheel
braking, as use of chains may ad-
versely affect vehicle handling.
CAUTION!
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion,
the wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or they may
cause loss of handling control.
WHEEL SELECTION
When replacing wheels, care should
be taken to ensure that the wheels are
replaced by ones with the same load
capacity, diameter, rim width, and off-
set.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may ad-
versely affect handling, wheel and bear-
ing life, brake cooling, speedometer/
odometer calibration, stopping ability,
headlight aim, bumper height, vehicle
ground clearance, and tire or snow chain
clearance to the body and chassis.
Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened
may have structural damage and there-
fore should not be used. Never use an in-
ner tube in a leaking wheel which is de-
signed for a tubeless tire.

After driving your vehicle the first 1600
km (1000 miles), check that the wheel
nuts are tight.

If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).

When using tire chains, be careful not
to damage the aluminum wheels.

Use only the Toyota wheel nuts and
wrench designed for your aluminum
wheels.

When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.

As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.
Replacing wheels Aluminum wheel precautions
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191
Oil grade:
API SH, Energy-Conserving IIº mul-
tigrade engine oil or ILSAC multi-
grade engine oil is recommended.
Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): 9.3 (9.8, 8.2)
Coolant type: With ethylene-glycol antifreeze
(Do not use alcohol type.) BATTERY
ÐMaintenance type battery
Specific gravity reading at 20
5C (685 F)
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance type battery
Open voltage* at 205 C (685F)
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging Rates: Non-maintenance battery 5 A max.
Maintenance type battery
Quick charge 15 A max.
Slow charge 5 A max.
AUTOMATIC TRANSAXLE
Automatic transmission Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Up to 3.5 (3.7, 3.1) Differential
Fluid capacity, L (qt., Imp. qt.):
0.85 (0.9, 0.7)
Fluid type: Automatic transmission fluid
DEXRON
[-II
BRAKES
Minimum pedal clearance when de-
pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm
(in.): 70 (2.8)
Pedal freeplay, mm (in.): 1' 6 (0.04' 0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when
depressed with the force of 294 N (30 kgf,
66.1 lbf):
3Ð6 clicks
Fluid type:
SAE J1703 or
FMVSS No. 116 DOT 3
STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid
DEXRON
[-II or -III
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