TOYOTA AVALON 2001 Service Repair Manual

PP0V4-05
PP-42
- PREPARATIONSTEERING
92 Author
: Date
:
2001 AVALON (RM808U)
STEERING
SST (Special Service Tools)
09023-38200Union Nut Wrench 12mmPS gear
09023-38400Union Nut Wrench 14mmPS vane pump
PS gear
09249-63010Torque Wrench AdaptorPS vane pump
09521-24010Drive Shaft Boot Clamping ToolPS gear
09527-2001 1Rear Axle Shaft Bearing RemoverPS gear
09612-00012Rack & Pinion Steering Rack
Housing StandPS gear
09612-07010Main Shaft Retaining Ring
Remover & ReplacerTilt steering column
09612-2201 1Tilt Handle Bearing ReplacerPS gear
09612-24014Steering Gear Housing Overhaul
Tool SetPS gear
(09613-2201 1)Steering Rack Shaft Bushing
Puller
09616-0001 1Steering Worm Bearing Adjusting
SocketPS gear
09631-10021Rack Stopper WrenchPS gear

- PREPARATIONSTEERING
PP-43
93 Author
: Date
:
2001 AVALON (RM808U)
09631-12071Steering Rack Oil Seal Test ToolPS gear
09631-20081Seal Ring ToolPS gear
09631-33010Steering Rack Cover ºIºPS gear
09640-10010Power Steering Pressure Gauge
SetPower steering fluid
(09641-01010)Gauge Assy
(09641-01030)Attachment B
(09641-01060)Attachment E
09910-00015Puller SetTilt steering column
(09911-0001 1)Puller Clamp
(09912-00010)Puller Slide Hammer
09922-10010Variable Open WrenchPS gear
09950-50012Puller C SetTilt steering column
(09951-05010)Hanger 150

PP-44
- PREPARATIONSTEERING
94 Author
: Date
:
2001 AVALON (RM808U)
(09952-05010)Slide Arm
(09953-05020)Center Bolt 150
(09954-05020)Claw No.2
09950-60010Replacer Set
(09951-00180)Replacer 18PS gear
(09951-00240)Replacer 24PS gear
(09951-00250)Replacer 25PS gear
(09951-00260)Replacer 26PS gear
(09951-00290)Replacer 29PS gear
(09951-00310)Replacer 31PS gear
(09951-00320)Replacer 32PS gear
(09951-00330)Replacer 33PS vane pump
(09951-00340)Replacer 34PS gear

- PREPARATIONSTEERING
PP-45
95 Author
: Date
:
2001 AVALON (RM808U)
(09951-00400)Replacer 40PS gear
(09951-00430)Replacer 43PS gear
(09952-06010)AdapterPS gear
09950-70010Handle Set
(09951-07100)Handle 100PS vane pump
(09951-07200)Handle 200PS gear
(09951-07360)Handle 360PS gear
09960-10010Variable Pin Wrench SetPS vane pump
(09962-01000)Variable Pin Wrench Arm Assy
(09963-01000)Pin 10

PP0S3-01
PP-24
- PREPARATIONSTARTING
74 Author
: Date
:
2001 AVALON (RM808U)
EQUIPMENT
Dial indicatorCommutator
Magnetic fingerSteel ball
PressMagnetic switch terminal kit
Pull scaleBrush spring
SandpaperCommutator
Torque wrench
V-blockCommutator
Vernier calipersCommutator, Brush

PP0S2-01
- PREPARATIONSTARTING
PP-23
73 Author
: Date
:
2001 AVALON (RM808U)
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.

PP0S1-01
PP-22
- PREPARATIONSTARTING
72 Author
: Date
:
2001 AVALON (RM808U)
STARTING
SST (Special Service Tools)
09286-4601 1Injection Pump Spline Shaft
PullerArmature bearing
09810-38140Starter Magnet Switch Nut Wrench
14Terminal nut
09820-00030Alternator Rear Bearing ReplacerArmature front bearing

SS05V-08
- SERVICE SPECIFICATIONSAIR CONDITIONING
SS-39
155 Author
: Date
:
2001 AVALON (RM808U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume600 ± 50 g (21.16 ± 1.76 oz.)
Drive belt tension-
New belt165 ± 22lbf
Used belt88 ± 22 lbf
Idle-up speed-
Magnetic clutch not engaged700 ± 50 rpm
Magnetic clutch engaged700 ± 50 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)

SS05W-07
SS-40
- SERVICE SPECIFICATIONSAIR CONDITIONING
156 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose5.45548 in.´lbf
Condenser x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket2525018
Drive belt adjusting bar bracket x Compressor2525018
Pivot bolt5656041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359

SS0BL-04
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
140 Author
: Date
:
2001 AVALON (RM808U)
AUTOMATIC TRANSAXLE
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 - 461 kPa (4.1 - 4.7 kgf/cm2, 58 - 66 psi)
804 - 882 kPa (8.2 - 9.0 kgf/cm2, 117 - 128 psi)
1,138 - 1,236 kPa (11.6 - 12.6 kgf/cm
2, 165 - 179 psi)
1,716 - 1,854 kPa (17.5 - 18.9 kgf/cm2, 249 - 269 psi)
Engine stall revolution2,325 - 2,775 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 - 1 mm (0 - 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock-up point(Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock-up ON
Lock-up OFF
O/D gear Lock-up ON
Lock-up OFF
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
65 - 71 km/h (40 - 44 mph)
122 - 131 km/h (76 - 81 mph)
188 - 198 km/h (117 - 123 mph)
181 - 191 km/h (112 - 119 mph)
113 - 122 km/h (70 - 76 mph)
54 - 59 km/h (34 - 37 mph)
38 - 43 km/h (24 - 27 mph)
22 - 27 km/h (14 - 17 mph)
65 - 71 km/h (40 - 44 mph)
132 - 141 km/h (82 - 88 mph)
54 - 59 km/h (34 - 37 mph)
115 - 124 km/h (71 - 77 mph)
59 - 64 km/h (37 - 40 mph)